scholarly journals Numerical Study of Shell and Tube Heat Exchanger Performance Enhancement Using Nanofluids and Baffling Technique

Author(s):  
Lahcene Bellahcene ◽  
Djamel Sahel ◽  
Aissa Yousfi

The aim of this work is to investigate the forced convective heat transfer phenomena and fluid flows of water-based Al2O3 nanofluids in the baffled shell and tubes heat exchanger (STHE). Water as a hot fluid flows in the side of the tubes, and Al2O3 nanofluids as cooling fluid flow in the shell side. Numerical investigations have been carried out based on the continuity, momentum, and energy equations which are solved by using the finite element method with the help of the COMSOL 5.4 CFD software. The obtained results were presented by average Nusselt number, streamlines, isotherms, and various physical parameters which are a volumetric fraction of nanoparticles (1%? Cv ?3%). The results are found that the heat transfer increases with the rise of inlet velocity and volume fraction. In addition, the presence of baffles inside tubular heat exchangers can create a better mixture of fluids which is augmenting heat transfer execution. The choice of these parameters is important to get the maximum improvement of heat transfer with minimum entropy consumption.

Author(s):  
Fadi A. Ghaith ◽  
Ahmed S. Izhar

This paper aims to enhance the thermal performance of an industrial shell-and-tube heat exchanger utilized for the purpose of cooling raw natural gas by means of mixture of Sales gas. The main objective of this work is to provide an optimum and reliable thermal design of a single-shelled finned tubes heat exchanger to replace the existing two- shell and tube heat exchanger due to the space limitations in the plant. A comprehensive thermal model was developed using the effectiveness-NTU method. The shell-side and tube-side overall heat transfer coefficient were determined using Bell-Delaware method and Dittus-Boelter correlation, respectively. The obtained results showed that the required area to provide a thermal duty of 1.4 MW is about 1132 m2 with tube-side and shell-side heat transfer coefficients of 950 W/m2K and 495 W/m2K, respectively. In order to verify the obtained results generated from the mathematical model, a numerical study was carried out using HTRI software which showed a good match in terms of the heat transfer area and the tube-side heat transfer coefficient.


2012 ◽  
Vol 557-559 ◽  
pp. 2141-2146
Author(s):  
Yong Hua You ◽  
Ai Wu Fan ◽  
Chen Chen ◽  
Shun Li Fang ◽  
Shi Ping Jin ◽  
...  

Trefoil-hole baffles have good thermo-hydraulic performances as the support of heat pipes, however the published research paper is relatively limited. The present paper investigates the shellside thermo-hydraulic characteristics of shell-and-tube heat exchanger with trefoil-hole baffles (THB-STHX) under turbulent flow region, and the variations of shellside Nusselt number, pressure loss and overall thermo-hydraulic performance (PEC) with Reynolds number are obtained for baffles of varied pitch with the numerical method. CFD results demonstrate that the trefoil-hole baffle could enhance the heat transfer rate of shell side effectively, and the maximal average Nusselt number is augmented by ~2.3 times that of no baffle, while average pressure loss increases by ~9.6 times. The PEC value of shell side lies in the range of 16.3 and 73.8 kPa-1, and drops with the increment of Reynolds number and the decrement of baffle pitch, which indicates that the heat exchanger with trefoil-hole baffles of larger pitch could generate better overall performance at low Reynolds number. Moreover, the contours of velocity, turbulent intensity and temperature are presented for discussions. It is found that shellside high-speed jet, intensive recirculation flow and high turbulence level could enhance the heat transfer rate effectively. Besides good performance, THB-STHXs are easily manufactured, thus promise widely applied in various industries.


2021 ◽  
Vol 39 (5) ◽  
pp. 1583-1589
Author(s):  
Ali K. Abdul Razzaq ◽  
Khudheyer S. Mushatet

The thermal and fluid physiognomies of a double twisted tube heat exchanger was examined numerically. Twisted engineering is a wide-use method to improve heat transfer in heat exchangers. A counter-flow mode utilizing hot water in the inner tube and cold air in the outer tube was considered. This study aims to progress the thermal performance of the double tube heat exchanger by using twisted tubes instead of plane tubes. The heat exchanger was (1m) length, outer diameter (0.05m) and inner diameter (0.025m), both with a thickness (0.004m). It was tested for different values of twist ratios (Tr= 5, 10, and 15 respectively) and Reynolds numbers (Re=5000 to 30000). The Navier - Stockes and energy equations besides the turbulence model in demand for modelling this physical problem. ANSYS Fluent code was used for the numerical simulation. The results showed that the twisted tube heat exchanger showed increasing heat transfer compared with a plain tube heat exchanger. It was found that the cold outlet temperature, pressure drop and effectiveness are increased as the twist ratio increases.


2006 ◽  
Vol 129 (9) ◽  
pp. 1156-1167 ◽  
Author(s):  
A. Joardar ◽  
A. M. Jacobi

This work is aimed at assessing the potential of winglet-type vortex generator (VG) “arrays” for multirow inline-tube heat exchangers with an emphasis on providing fundamental understanding of the relation between local flow behavior and heat transfer enhancement mechanisms. Three different winglet configurations in common-flow-up arrangement are analyzed in the seven-row compact fin-and-tube heat exchanger: (a) single–VG pair; (b) a 3VG-inline array (alternating tube row); and (c) a 3VG-staggered array. The numerical study involves three-dimensional time-dependent modeling of unsteady laminar flow (330⩽Re⩽850) and conjugate heat transfer in the computational domain, which is set up to model the entire fin length in the air flow direction. It was found that the impingement of winglet redirected flow on the downstream tube is an important heat transfer augmentation mechanism for the common-flow-up arrangement of vortex generators in the inline-tube geometry. At Re=850 with a constant tube-wall temperature, the 3VG-inline-array configuration achieves enhancements up to 32% in total heat flux and 74% in j factor over the baseline case, with an associated pressure-drop increase of about 41%. The numerical results for the integral heat transfer quantities agree well with the available experimental measurements.


Author(s):  
G. Bhaskaran ◽  
H. A. Mohammed ◽  
N. H. Shuaib

A numerical study is performed to study the effects of using various types of nanofluids on a triangular shaped microchannel heat exchanger (MCHE). The performance of an aluminum MCHE with various types of nanofluids such as Al2O3, CuO, SiO2, Ag and TiO2 and diamond particles with particle volume fraction of 2% using water as base fluid is comprehensively analyzed. The three-dimensional steady, laminar developing flow and conjugate heat transfer of a balanced MCHE were solved using finite volume method. In order to maintain laminar flow in the microchannels, Re number was ranged from 100 to 800. The other parameters tested in this study include the effects of Reynolds number towards the temperature, effectiveness and pressure drop of the MCHE. It is found that nanofluids have improved the temperature profile and heat transfer rate of the MCHE. The increase in pressure drop was minimal while the thermal and hydrodynamic performance of the heat exchanger was enhanced.


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