Micro-injection Moulding using an Exchangeable Microstructured Si Mould Insert

Author(s):  
Singh A ◽  
Michel G ◽  
Queste S ◽  
Robert L ◽  
Gauthier-Manuel B ◽  
...  
2014 ◽  
Vol 611-612 ◽  
pp. 909-914 ◽  
Author(s):  
Marco Sorgato ◽  
Gioia della Giustina ◽  
Erika Zanchetta ◽  
Giovanna Brusatin ◽  
Giovanni Lucchetta

Micro injection moulding is a key technology for mass-production of micro structured surfaces, such as optical and microfluidic devices. The manufacturing of a microstructured master mould with traditional technologies poses challenges about durability, accuracy and high - volume production. This paper introduces a new approach to realize micro mould inserts in a fast and economical way. Suitable engineered materials as alternative inserts to the metallic one are proposed exploiting the following new strategy: a thermosetting epoxy resin from renewable sources was synthesized and used to realize the mould insert via casting. The initial low viscosity of the liquid epoxy resin precursors allows the achievement of a high fidelity replica of different micro structures and provides an inexpensive and convenient route for rapidly duplicate master mould. A staggered harringbone (SHM) micro-mixer geometry was replicated and the epoxy based resin insert withstood 900 moulding cycles showing good features replication and durability.


Author(s):  
Mert Gülçür ◽  
Ben Whiteside

AbstractThis paper discusses micromanufacturing process quality proxies called “process fingerprints” in micro-injection moulding for establishing in-line quality assurance and machine learning models for Industry 4.0 applications. Process fingerprints that we present in this study are purely physical proxies of the product quality and need tangible rationale regarding their selection criteria such as sensitivity, cost-effectiveness, and robustness. Proposed methods and selection reasons for process fingerprints are also justified by analysing the temporally collected data with respect to the microreplication efficiency. Extracted process fingerprints were also used in a multiple linear regression scenario where they bring actionable insights for creating traceable and cost-effective supervised machine learning models in challenging micro-injection moulding environments. Multiple linear regression model demonstrated %84 accuracy in predicting the quality of the process, which is significant as far as the extreme process conditions and product features are concerned.


2011 ◽  
Author(s):  
Juan J. Marquez ◽  
Jesus Rueda ◽  
Francisco Chinesta ◽  
Yvan Chastel ◽  
Mohamed El Mansori

Micromachines ◽  
2018 ◽  
Vol 9 (6) ◽  
pp. 293 ◽  
Author(s):  
Federico Baruffi ◽  
Matteo Calaon ◽  
Guido Tosello

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