scholarly journals Printing Inks for Flexographic Printing

1988 ◽  
Vol 61 (4) ◽  
pp. 243-254
Author(s):  
Fumio ITO
2018 ◽  
Vol 1 (56) ◽  
pp. 53-60
Author(s):  
Yu. A. Kukura ◽  
◽  
V. V. Kukura ◽  
Yu. M. Holyk ◽  
◽  
...  

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Thomas Rathschlag

Abstract This review article is a summary of the current knowledge in the field of colorants in printing applications. Printing inks belong as well as paints, coatings, plastics, and cosmetic formulations to the most important application systems for colorants, both for pigments and dyes. Colorants have to meet increasing demands in printing applications due to the considerable number of printing methods and consequently of a large number of specific printing formulations. Crucial factors besides the specific properties of a certain printing ink are the processing method and the required quality of the final printed product. Amongst the most important printing methods are letterpress printing, offset printing, flexographic printing, gravure printing, screen printing, and digital printing. Different processing methods are used for coloring of the individual printing inks. The coloring processes need to be coordinated in accordance with the steps of the printing processes leading to the final product.


TAPPI Journal ◽  
2013 ◽  
Vol 12 (11) ◽  
pp. 29-35 ◽  
Author(s):  
ERIC O. FERNANDEZ ◽  
KEVIN T. HODGSON

Flexographic printing inks form electrosterically stabilized colloidal dispersions in water that display extreme stability at the alkaline pH values of most wastepaper deinking systems. A significant amount of U.S. newspapers are now printed using water-based flexographic inks, and the residual inks from these sources are problematic to remove in deinking plants. A successful flocculant for flexographic ink particles used in deinking plant filtrate streams requires that both the electrostatic and steric components of colloidal stabilization be eliminated simultaneously. The present study shows the advantageous characteristics of cupric chloride in achieving rapid flocculation of flexographic inks. Flocculation experiments were performed with a model ink as well as a mixture of offset and flexographic inks from recycled newspapers. The critical coagulation concentration of cupric chloride has been compared to other chloride, nitrate, and copper salts. Copper(II) chloride has been found to be significantly more effective than other such salts in achieving destabilization and aggregation of flexographic ink particles. A possible flocculation mechanism of flexographic ink particles by cupric chloride is presented.


2015 ◽  
Vol 78 ◽  
pp. 334-339 ◽  
Author(s):  
Zuzanna Żołek-Tryznowska ◽  
Joanna Izdebska ◽  
Mariusz Tryznowski

TAPPI Journal ◽  
2014 ◽  
Vol 13 (2) ◽  
pp. 17-25
Author(s):  
JUNMING SHU ◽  
ARTHAS YANG ◽  
PEKKA SALMINEN ◽  
HENRI VAITTINEN

The Ji’an PM No. 3 is the first linerboard machine in China to use multilayer curtain coating technology. Since successful startup at the end of 2011, further development has been carried out to optimize running conditions, coating formulations, and the base paper to provide a product with satisfactory quality and lower cost to manufacture. The key challenges include designing the base board structure for the desired mechanical strength, designing the surface properties for subsequent coating operations, optimizing the high-speed running of the curtain coater to enhance production efficiency, minimizing the amount of titanium dioxide in the coating color, and balancing the coated board properties to make them suitable for both offset and flexographic printing. The pilot and mill scale results show that curtain coating has a major positive impact on brightness, while smoothness is improved mainly by the blade coating and calendering conditions. Optimization of base board properties and the blade + curtain + blade concept has resulted in the successful use of 100% recycled fiber to produce base board. The optical, mechanical, and printability properties of the final coated board meet market requirements for both offset and flexographic printing. Machine runnability is excellent at the current speed of 1000 m/min, and titanium dioxide has been eliminated in the coating formulations without affecting the coating coverage. A significant improvement in the total cost of coated white liner production has been achieved, compared to the conventional concept of using virgin fiber in the top ply. Future development will focus on combining low cost with further quality improvements to make linerboard suitable for a wider range of end-use applications, including frozen-food packaging and folding boxboard.


TAPPI Journal ◽  
2011 ◽  
Vol 10 (9) ◽  
pp. 7-13
Author(s):  
KHODADAD MALMIRCHEGINI ◽  
FARSHAD SARKHOSH RAHMANI

Flexography is an evolving printing technology that is suitable for printing on coated and uncoated paperboard and board, nonporous substrates including metalized and paperboard foils, and plastic films used especially in the packaging industry. This study evaluated the effect of paperboard and ink characteristics on flexographic print density in paperboard. Three commercial paperboards from different companies were prepared: brown kraft from Thailand, white kraft from Spain, and test liner from Iran. Four samples of process print inks from Iran were used in this investigation. Paperboard properties, such as roughness and water absorption, and ink characteristics, including solids content, PH and particle diameter, were measured. The inks were printed on paperboards using a roll no.15 applicator with a blade metering device, and the print densities were measured. Results showed that solids content, pH, and particle diameter of printing inks influenced print density, while the roughness and water absorption of the three types of paperboard had no significant influence on print density. Results also illustrated that two levels of ink viscosity (25–30 and 50–55 mPa·s) were insignificant to print density.


TAPPI Journal ◽  
2016 ◽  
Vol 15 (4) ◽  
pp. 253-262 ◽  
Author(s):  
ERIK BOHLIN ◽  
CAISA JOHANNSON ◽  
MAGNUS LESTELIUS

The effect of coating structure variations on flexographic print quality was studied using pilot-coated paperboard samples with different latex content and latex particle sizes. Two latexes, with particle sizes of 120 nm and 160 nm, were added at either 12 parts per hundred (pph) or 18 pph to the coating formulation. The samples were printed with full tone areas at print forces of 25 N and 50 N in a laboratory flexographic printing press using a waterbased ink. A high ratio of uncovered areas (UCAs) could be detected for the samples that contained 18 pph latex printed at a print force of 25 N. UCAs decreased with increased print force and with decreased amounts of latex in the coating formulation. The fraction of latex covered area on the coating surface was estimated to be 0.35–0.40 for the 12 pph, and 0.70–0.75 for the 18 pph samples. The ink penetration depth into the coating layer could be linked to the fraction of latex-free areas on the coating surface. Optical cross section microscopy indicated that a higher printing force did not increase the depth of penetrated ink to any greater extent. Higher printing force did increase contact between plate and substrate, leading to an improved distribution of the ink. This, in turn, increased print density and decreased UCAs. On closer inspection, the UCAs could be categorized as being induced by steep topographic changes. When appearing at other locations, they were more likely to be caused by poor wetting of the surface. To understand the wetting behavior of the coating surface, observed contact angles were compared with calculated contact angles on surfaces of mixed composition.


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