Quantification of Crack-Tip Constraint Effect on Master Curve Reference Temperature Based on Two-Parameter Approach

Author(s):  
Nam Su Huh ◽  
Ludwig Stumpfrock ◽  
Xaver Schuler ◽  
Eberhard Roos
2006 ◽  
Vol 110 ◽  
pp. 89-96 ◽  
Author(s):  
Nam Su Huh ◽  
Ludwig Stumpfrock ◽  
Xaver Schuler ◽  
Eberhard Roos

The master curve has evolved into a mature technology for characterizing the fracture toughness transition of ferritic steels. However, it is well known that the master curve reference temperature (To) values estimated from small laboratory specimen may be biased low due to loss of crack-tip constraint. To quantify such variations of To resulting from differences of crack-tip constraint of testing specimen, two-parameter fracture mechanics approaches are employed in the present study. In this context, fracture toughness test and 3-dimensional finite element (FE) analysis for several standard and nonstandard test specimens are performed to quantify relationship between variations of To and constraint parameters and to find best constraint parameter representing effect of crack-tip constraint on To values evidently. Based on testing and present FE results, To and constraint parameter loci are constructed and engineering To correlation models considering crack-tip constraint are suggested


Author(s):  
Dieter Siegele ◽  
Igor Varfolomeyev ◽  
Kim Wallin ◽  
Gerhard Nagel

Within the framework of the European research project VOCALIST, centre cracked tension, CC(T), specimens made of an RPV steel were tested and analysed to quantify the influence of local stress state on fracture toughness. The CC(T) specimens demonstrate a significant loss of crack tip constraint resulting in a considerable increase in fracture toughness as compared to standard fracture mechanics specimens. So, the master curve reference temperature, To, determined on the basis of CC(T) tests performed in this study is about 43°C lower than To obtained on standard C(T) specimens. Finite element analyses of the tests revealed that the above experimental finding is in a good agreement with the empirical correlations between the reference temperature shift and the crack tip constraint as characterised by the T-stress or Q parameter (Wallin, 2001; Wallin, 2004). The results of this work are consistent with a number of other tests performed within the VOCALIST project and contribute to the validation of engineering methods for the crack assessment in components taking account of constraint.


Author(s):  
J. F. Zarzour ◽  
Y. Dah-Wei ◽  
M. J. Kleinosky

Abstract Single edge notched bars (SENB), in the bending mode, with a/W ratios ranging from 0.05 to 0.5 were examined for fracture toughness in terms of the J-integral approach. The results indicate that for a/W ratios less than 0.3, there is a significant loss of J-dominance. This loss is attributed to the effect of plastic deformation on the cracked face. For a/W ratios greater than 0.3, J-dominance is maintained into the large scale yielding regime. According to the recently developed two-parameter criterion (J,Q), compressive Q-stress was interpreted as an indication of low crack-tip stress triaxiality for shallow cracks, while positive Q-stress was associated with high crack-tip stress triaxiality for deep cracks. For the material properties and specimen geometries considered herein, a fracture toughness locus was constructed in terms of the (J,Q) parameters for each of the a/W ratios. The overall fracture data are in agreement with those predicted by other approaches and provide a rigorous framework for interpreting the effect of loss of crack-tip constraint in elastic-plastic fracture analyses.


2014 ◽  
Vol 137 (1) ◽  
Author(s):  
Guian Qian ◽  
Markus Niffenegger

The integrity of a reactor pressure vessel (RPV) related to pressurized thermal shocks (PTSs) has been extensively studied. This paper introduces the method of using fracture mechanics for the integrity analysis of a RPV subjected to PTS transients. A 3-D finite element (FE) model is used to perform thermal and fracture mechanics analyses by considering both elastic and elastic–plastic material models. The results show that the linear elastic analysis leads to a more conservative result than the elastic–plastic analysis. The variation of the T-stress and Q-stress (crack tip constraint loss) of a surface crack in a RPV subjected to PTSs is studied. A shallow crack is assumed in the RPV and the corresponding constraint effect on fracture toughness of the material is quantified by the K–T method. The safety margin of the RPV is larger based on the K–T approach than based only on the K approach. The J–Q method with the modified boundary layer formulation (MBL) is used for the crack tip constraint analysis by considering elastic–plastic material properties. For all transient times, the real stress is lower than that calculated from small scale yielding (SSY) due to the loss of crack tip constraint.


2006 ◽  
Vol 326-328 ◽  
pp. 939-944
Author(s):  
Hyung Yil Lee ◽  
Yun Jae Kim

Critical defects in pressure vessels and pipes are generally found in the form of a semielliptical surface crack, and the analysis of which is consequently an important issue in engineering fracture mechanics. Furthermore, in addition to the traditional single parameter K or J-integral, the second parameter like T-stress should be measured to quantify the constraint effect. In this work, the validity of the line-spring model is investigated by comparing line-spring J-T solutions to the reference 3D finite element J-T solutions. A full 3D-mesh generating program for semi-elliptical surface cracks is employed to provide such reference 3D solutions. Then some structural characteristics of the surface-cracked T and L-joints are studied by mixed mode line-spring finite element. Negative T-stresses observed in T and L-joints indicate the necessity of J-T two parameter approach for analyses of surface-cracked T and L-joints.


Author(s):  
Jin-Ho Je ◽  
Dong-Jun Kim ◽  
Keun-Hyung Bae ◽  
Yun-Jae Kim

In the presence of excessive plasticity, the fracture toughness depends on the size and geometry. For material under fully yielded conditions, the stresses near the crack tip are not unique, but depend on geometry. So Single-parameter; J-approach is limited to high-constraint crack geometry. J-Q theory has been proposed in order to decide crack geometry constraint. This approach assumes that the crack-tip fields have two degrees of freedom. In this paper, based on J-Q theory, crack-tip stress field of fully circumferential cracked pipe under combined load is investigated using FE analysis. Combined loads are tensile axial force and thermal gradient of radial direction. Q-stresses of a crack geometry and it’s loading state are used to determine constraint effect, and give a characteristic order for crack-tip constraint.


1978 ◽  
Vol 13 (2) ◽  
pp. 91-94 ◽  
Author(s):  
J M Etheridge ◽  
J W Dally

Methods for determining the stress intensity factor, K, from isochromatic fringe loops obtained from photoelastic models with sharp cracks are briefly reviewed. A new three-parameter method is introduced which follows the two-parameter approach developed previously by Irwin. In the three-parameter method, three different terms in an analytical solution are adjusted to obtain a suitable match between the theoretical and experimental isochromatic loops. The three parameters are: K/√2πz, which describes the crack-tip singularity, ( b) β K/√z, to account for variations in the stress field removed from the crack tip and ( c) σoa = α1 K/√2πa, which is added to the σ x component of the stres field to account for the biaxiality of the far-field stresses. A relationship is derived for the maximum shear stress, τm, in terms of the three fitting parameters ( K, α, and β) and the two geometric parameters ( rm and θm) associated with the isochromatic fringe loops. A method of solution based on measurements of rm and θm from any two independent fringe loops is given. The accuracy of the three-parameter method was determined by using exact results from the central crack problem for a standard. It was found that the error was within ± 1 per cent for 69° < θm < 145°. Comparison with the two-parameter method shows that the three-parameter method is more accurate and is applicable over a wider range of θm.


Author(s):  
David Lidbury ◽  
Richard Bass ◽  
Elisabeth Keim ◽  
Surender Bhandari ◽  
David Connors ◽  
...  

VOCALIST (Validation of Constraint Based Methodology in Structural Integrity) is a shared cost action project co-financed by the European Commission under the Fifth Framework of the European Atomic Energy Community (EURATOM). The motivation for VOCALIST is based on the observation that the pattern of crack-tip stresses and strains causing plastic flow and fracture in components is different to that in test specimens. This gives rise to the so-called constraint effect. Crack-tip constraint in components is generally lower than in test specimens. Effective toughness is correspondingly higher. The fracture toughness measured on test specimens is thus likely to underestimate that exhibited by cracks in components. The purpose of VOCALIST is to develop validated models of the constraint effect, and associated best practice advice, with the objective of achieving (i) an improved defect assessment methodology for predicting safety margins; (ii) improved lifetime management arguments. The work is intended to be of benefit to both plant operators and their regulators. The project started in October 2000 and will run for thirty-six months. The main achievements to date are as follows: • Identification and assessment of current issues affecting the application of constraint-based fracture assessment methods in practical situations. • Materials selection and identification of test matrices. • Initiation of characterisation testing. • Detailed definition of analytical programme and alignment with experimental programme. • Definition of test conditions for Benchmark and Features tests. • Procurement and execution of Benchmark tests. • Procurement and execution of scoping Features tests. This paper provides an overview of VOCALIST, describes its various Work Packages, and provides an up-to-date summary of progress as the project reaches mid-term.


Author(s):  
David Lidbury

VOCALIST (Validation of Constraint Based Methodology in Structural Integrity) is a shared cost action project co-financed by the European Commission under the Fifth Framework of the European Atomic Energy Community (EURATOM). The motivation for VOCALIST is based on the observation that the pattern of crack-tip stresses and strains causing plastic flow and fracture in components is different to that in test specimens. This gives rise to the so-called constraint effect. Crack-tip constraint in components is generally lower than in test specimens. Effective toughness is correspondingly higher. The fracture toughness measured on test specimens is thus likely to underestimate that exhibited by cracks in components. The purpose of VOCALIST is to develop validated models of the constraint effect, and associated best practice advice, with the objective of achieving (i) an improved defect assessment methodology for predicting safety margins; (ii) improved lifetime management arguments. The work is intended to be of benefit to both plant operators and their regulators. The project started in October 2000 and all experimental and analytical work was completed by February 2004. The final report and an updated Best Practice Handbook are currently being prepared. This paper provides an overview of VOCALIST, describes its various Work Packages, and provides an up-to-date summary of results.


Sign in / Sign up

Export Citation Format

Share Document