Research of Data Processing Methods for Metal Cutting Finite Element Analysis Results

2012 ◽  
Vol 192 ◽  
pp. 14-18
Author(s):  
Ming Cong ◽  
Jian Song
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Cutting Force ◽  
Metal Cutting ◽  
Element Analysis ◽  
Noise Data ◽  
Force Data ◽  
Bad Data ◽  
Deform 3D ◽  
Data Processing Methods

In this paper, the turning process of 45# steel was simulated and analyzed based on the metal cutting finite element analysis software DEFORM-3D. The analysis result of cutting force was gained. However, due to some reasons of the software itself, there is noise data in analysis results. Thus, it’s needed to filter the data to extract useful information. The selected short-duration and steady-state cutting force data was processed with the use of six-sigma rule through mathematical statistics analysis. As a result, some bad data were rejected. Noise data was filtered out via wavelet analysis and the processed function curve of cutting force that changes with time during the whole cutting course was gained.

Prediction of Shear Ram BOP Cutting Force via Finite Element Analysis

2019 ◽  
Author(s):  
Márcio Araújo ◽  
Valter E. Beal ◽  
Armando Sá Ribeiro Júnior ◽  
Luis Antônio Gonçalves Junior
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Cutting Force ◽  
Element Analysis

Prediction of Cutting Force in Bone Cutting Using Finite Element Analysis

2021 ◽  
Author(s):  
Varatharajan Prasannavenkadesan ◽  
Ponnusamy Pandithevan
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Cutting Force ◽  
Material Model ◽  
Tensile Tests ◽  
Bovine Bone ◽  
Element Analysis ◽  
Cutting Processes ◽  
Parameter Values ◽  
First Time

Abstract In orthopedic surgery, bone cutting is an indispensable procedure followed by the surgeons to treat the fractured and fragmented bones. Because of the unsuitable parameter values used in the cutting processes, micro crack, fragmentation, and thermal osteonecrosis of bone are observed. Therefore, prediction of suitable cutting force is essential to subtract the bone without any adverse effect. In this study, the Cowper-Symonds model for bovine bone was developed for the first time. Then the developed model was coupled with the finite element analysis to predict the cutting force. To determine the model constants, tensile tests with different strain rates (10−5/s, 10−4/s, 10−3/s, and 1/s) were conducted on the cortical bone specimens. The developed material model was implemented in the bone cutting simulation and validated with the experiments.

Simulation of Finite Element Analysis for Cutting Force of High-Speed Dry Gear Milling by Flying Cutter

2011 ◽  
Vol 86 ◽  
pp. 100-103
Author(s):  
Qian Guo ◽  
Chao Lin ◽  
Wei Quan
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Comparative Analysis ◽  
Cutting Force ◽  
High Speed ◽  
Cutting Parameters ◽  
Force Model ◽  
Cutting Force Model ◽  
Element Analysis ◽  
Gear Hobbing

This paper makes the emulate experimental research of cutting force in high-speed dry gear milling by flying cutter with finite element analysis method by using the established cutting force model yet, makes the comparative analysis for the result of simulation experiment and theoretical calculation, verifies the correctness of cutting force model and calculation method, makes the comparative analysis for the influencing relations and changing laws of cutting force and cutting parameters and so many factors, and reveals the cutting mechanism of high-speed dry gear milling by flying cutter initially. By the research of this paper, it provides basic theory for subsequent cutting machine technology of high-speed dry gear hobbing, and establishes the theoretical basis for the spread and exploitation of this technology.

The Improvement and Finite Element Analysis of Large Crankshaft Forging Process

2013 ◽  
Vol 365-366 ◽  
pp. 561-564
Author(s):  
Jian Jun Wang ◽  
Su Lan Hao ◽  
Lu Pan ◽  
Yan Ming Zhang
Keyword(s):  
Numerical Simulation ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Simulation Software ◽  
Die Design ◽  
Element Analysis ◽  
Forging Process ◽  
Large Load ◽  
Deform 3D

In view of large load, the shape of large crank forgings and forging process are designed reasonably. Large crank forging process is simulated by numerical simulation software DEFORM-3D to improve the forging process and the dies, including adding upsetting step and related dies. The result shows that improved process and dies can obtain higher quality finish forgings and the load reduces to a rational level, which provides basis for crank forging process and die design.

Finite element analysis of temperature rise in metal cutting processes

2005 ◽  
Vol 25 (14-15) ◽  
pp. 2152-2168 ◽  
Author(s):  
Pradip Majumdar ◽  
R. Jayaramachandran ◽  
S. Ganesan
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Temperature Rise ◽  
Metal Cutting ◽  
Element Analysis ◽  
Cutting Processes

Investigations on Edge Chipping in Rotary Ultrasonic Machining Using Finite Element Analysis

2006 ◽  
Vol 532-533 ◽  
pp. 969-972 ◽  
Author(s):  
Yu Chen ◽  
Zhi Jian Pei ◽  
Clyde Treadwell
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Cutting Force ◽  
Ultrasonic Machining ◽  
Rotary Ultrasonic Machining ◽  
Cutting Depth ◽  
Element Analysis ◽  
Edge Chipping ◽  
Support Length

This paper reports two investigations on the edge chipping in rotary ultrasonic machining using finite element analysis (FEA). The first FEA investigation establishes a relationship between edge chipping thickness and cutting force. The second FEA investigation is to understand the effects of three parameters (cutting depth, support length, and pre-tightening load) on edge chipping thickness. The investigation results showed that the edge chipping thickness could be reduced by increasing support length and decreasing cutting force.

scholarly journals Finite Element Analysis Of Influence Of Flank Wear Evolution On Forces In Orthogonal Cutting Of 42CrMo4 Steel

2017 ◽  
Vol 37 (1) ◽  
pp. 58-64
Author(s):  
Marek Madajewski ◽  
Zbigniew Nowakowski
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Cutting Force ◽  
Flank Wear ◽  
Orthogonal Cutting ◽  
Element Model ◽  
Element Analysis ◽  
Force Magnitude ◽  
Feed Force ◽  
42Crmo4 Steel

Abstract This paper presents analysis of flank wear influence on forces in orthogonal turning of 42CrMo4 steel and evaluates capacity of finite element model to provide such force values. Data about magnitude of feed and cutting force were obtained from measurements with force tensiometer in experimental test as well as from finite element analysis of chip formation process in ABAQUS/Explicit software. For studies an insert with complex rake face was selected and flank wear was simulated by grinding operation on its flank face. The aim of grinding inset surface was to obtain even flat wear along cutting edge, which after the measurement could be modeled with CAD program and applied in FE analysis for selected range of wear width. By comparing both sets of force values as function of flank wear in given cutting conditions FEA model was validated and it was established that it can be applied to analyze other physical aspects of machining. Force analysis found that progression of wear causes increase in cutting force magnitude and steep boost to feed force magnitude. Analysis of Fc/Ff force ratio revealed that flank wear has significant impact on resultant force in orthogonal cutting and magnitude of this force components in cutting and feed direction. Surge in force values can result in transfer of substantial loads to machine-tool interface.

Sign in / Sign up

Export Citation Format

Share Document