Research for Rectangular Coordinate CNC Pipe Profile Cutting & Welding Integrative Equipment

2012 ◽  
Vol 220-223 ◽  
pp. 339-343
Author(s):  
Yu Qiang Li ◽  
Kai Xue ◽  
Shi Lei Yao

The rectangular coordinate CNC pipe profile cutting & welding integrative equipment is researched for the requirements of cutting and automatic welding of complicated butt pipes intersection lines. The mechanical structure of the equipment is that the workpiece is placed onto the supports, the chuck is carried out with limitless rotary movement. The main body for holding cutting torch and welding torch is adopted with cantilever arm traveling structure, and is controlled by six-axis digital AC servo system. The CNC system is developed based on Windows operation system, and it is a kind of pure software open architecture. RTX real-time extension technology is adopted to realize the high real-time requirement in motion control. The minimum deviation method is used to realize the interpolation algorithm of curve which describes the space track of intersection line. The equipment has realized the pipe cutting for blanking and welding for assembling at the same working position, and can meet the requirements for automatic pipe processing technology.

2014 ◽  
Vol 22 (8) ◽  
pp. 2088-2095 ◽  
Author(s):  
邓永停 DENG Yong-ting ◽  
李洪文 LI Hong-wen ◽  
王建立 WANG Jian-li ◽  
贾建禄 JIA Jian-lu

Metals ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 1241
Author(s):  
Tian Songya ◽  
Adnan Saifan ◽  
Gui Pengqian ◽  
Imran Dawy ◽  
Bassiouny Saleh

Tube walls are an essential part of the thermal power plant boiler. During the operation of the boiler, the heating surface of the tube walls are exposed to furnace particles, intense heat, and chemical components resulting from the combustion reaction. These cause corrosion and wear, which permanently collapse the tubes, and affect the reliability and performance of the boiler. Therefore, a protection layer of heat and corrosion-resistant material is typically welded on the surface of the tube walls. In this study, a dedicated weld overlay automatic system is proposed. The downward welding technique with the pulse gas metal arc welding (GMAW) process is used to accomplish the proposed approach. The system generates and plans beads sequence based on the analysis of the tube walls geometry. The inverse kinematic theory was used to calculate the coordinates and transformations of the welding torch. Then, a mathematical model for the welding torch trajectory was established. A SIMOTION controller was adapted for motion control. A weld-tracking system based on the adaptive neuro-fuzzy inference system (ANFIS) was used to solve the welding distortion and the assembly error. The experiment results show that the proposed design is efficient and reliable compared to previous methods. The degree of automation and the weld overlay quality of the boiler tube walls have been notably improved.


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