Knowledge Based Engineering Optimization and Interoperability: An Automotive Case-Study

2012 ◽  
Vol 232 ◽  
pp. 823-827
Author(s):  
Frederic Danesi ◽  
Nicolas Gardan ◽  
Elvis Kwassi

This article focuses on the optimization of a design process, in the context of automotive subcontracting opportunity. This optimization is guided by the underlying manufacturing process and by the industrial knowledge. We first show that the actual design studies are biased by the final goal (a formal design) and do not take into account early industrial needs (a draft design to draw up an estimate). We then demonstrate how an automaker subcontractor optimizes the early design process thanks to industrial knowledge.

2013 ◽  
Vol 1 (1) ◽  
pp. 158-178
Author(s):  
Urcun John Tanik

Cyberphysical system design automation utilizing knowledge based engineering techniques with globally networked knowledge bases can tremendously improve the design process for emerging systems. Our goal is to develop a comprehensive architectural framework to improve the design process for cyberphysical systems (CPS) and implement a case study with Axiomatic Design Solutions Inc. to develop next generation toolsets utilizing knowledge-based engineering (KBE) systems adapted to multiple domains in the field of CPS design automation. The Cyberphysical System Design Automation Framework (CPSDAF) will be based on advances in CPS design theory based on current research and knowledge collected from global sources automatically via Semantic Web Services. A case study utilizing STEM students is discussed.


Author(s):  
Sergei Chekurov ◽  
Kretzschmar Niklas ◽  
Marco Rossoni ◽  
Davide F. Redaelli ◽  
Giorgio Colombo

Abstract Axiomatic design has the potential to help designers understand the increased design freedom and limitations of additive manufacturing prior to starting the actual design process. The purpose of this study is to verify the usefulness of Axiomatic Design in the design process of complex additively manufactured components. The article uses a case study involving the design of a non-assembly turbine to demonstrate that Axiomatic Design can be applied as a supportive tool to acquire information on new limitations imposed by additive manufacturing, such as minimum wall thickness and maximum size of parts. The use of axiomatic design is demonstrated by describing the process of decomposition of the non-assembly turbine and examining the suitability of the general design according to the independence axiom. The resulting decomposition chart is subsequently used as a basis by the authors to design individually two competing designs of a turbine. Finally, the information axiom is used to determine the design with the lowest information content according to design (part and support volume), performance (pressure drop) and economic parameters (cost).


Author(s):  
John Marra

Competitive pressures are forcing manufacturers of turbine engines to reduce product development times, minimize design iterations, and react rapidly to changing markets and customers. Concurrent Engineering replaces the traditional sequential design process with parallel efforts in multiple disciplines, increasing product quality while reducing leadtime. Knowledge-Based Engineering captures product and process knowledge contained in the “corporate memory” to enhance and accelerate the design process. Linking the two together provides a wide variety of synergistic effects not separately available. In this paper a general description of the process used to create a Knowledge Based Engineering (KBE) System capable of Concurrent Engineering (CE) will be presented, along with selected results. The summary discusses use of the system created to pursue real world design problems.


Author(s):  
Christopher Sauer ◽  
Bjoern Heling ◽  
Simon Schmutzler ◽  
Benjamin Schleich

Abstract Designers often lack important information about achievable manufacturing tolerances. Moreover tolerances are not considered from the beginning of product development. This often leads to inaccurately specified parts. Furthermore the full potential of the manufacturing departements is not used. This contribution tackles those areas by presenting a knowledge-based engineering workbench for automated tolerance specification, which has also been implemented using a commercial CAD system. This tool allows the designer to assign part tolerances that take into account the achievable accuracies for a specific manufacturing process, while at the same time allowing for specific part properties. The novelty of the presented approach can be found in the knowledge-based support of the product developers in tolerance specification by employing an engineering workbench. Moreover preprocessing for variation simulation and analysis is supported. It is possible to automate parts of the tolerance specification process, using the presented approach.


Author(s):  
Paul Lomangino ◽  
Nanxin Wang

Abstract Pedal packaging is a complex and tedious design process involving trade-offs among many related activities, including driver placement and engine compartment layout. Pedal layout design requires checks of candidate designs against large libraries of standards. Designers of pedal assemblies must carefully follow these regulations and standards, and manually come up with the pedal layout design. Differences in interpretation of the regulations result in inconsistent designs. A knowledge-based design assistant, named PEDAL, has been designed and developed to help automotive package designers overcome these problems. This paper reviews the needs of the pedal package designer in the framework of the abilities of knowledge-based engineering. PEDAL’s prototype implementation and its combined knowledge base of design standards are described.


2006 ◽  
Vol 526 ◽  
pp. 103-108
Author(s):  
J. Perez ◽  
R. Hunter ◽  
J.C. Hernandez ◽  
Antonio Vizan Idoipe

Nowadays, the inspection process is an essential part of the manufacturing process, where a product is subjected to verification of the geometric features, dimensions and tolerance specifications with respect to the product design specifications. One of the most interesting topics in the automation of the inspection process is the right fixture design. In the fixture design process we have used the information provided by the part design and manufacturing process. However, the lack of integration and structuring of this information results in one of the most important problems, producing an increase in the time and cost implied in the development of the fixture design and its implementation. For this reason, this work presents a knowledge model for the inspection fixture design process for a Coordinate Measuring Machine (CMM), which allows the automation of the inspection fixture design process to be made easier, reducing time and cost associated to the inspection process and to the manufacturing process in general.


2012 ◽  
Vol 433-440 ◽  
pp. 355-361
Author(s):  
Jing Jie Cong ◽  
Bo Ming Zhang ◽  
Jia Yu

It is widely acknowledged that decisions made in the early design stages have a greater influence on the final product than those made in the later stages. In the early stages of a conventional design process, composite structures are designed without sufficient consideration being given to limitations of composite manufacturing process. Quite often some of composite designs cannot be produced with special performance requirement or cannot be produced at a reasonable cost. To resolve this drawback and achieve the manufacturable designs for composite product, a knowledge-based decision-making tool was introduced and applied to support the composite design optimization. Firstly, the current development of DFM techniques in composite domain, as well as the main problems in performing DFM for composites is analyzed. Secondly, some of key issues in the composite manufacturing process that should be considered during the composite design process are presented. And then, a knowledge-based DFM system for composite manufacturing process is proposed, focusing on the system decision task, the system framework and the flowchart. Finally, the system is illustrated with a case in autoclave process.


Sign in / Sign up

Export Citation Format

Share Document