Inhibition Effect of Sodium Molybdate on Friction Stir Weld of 5083 in Aqueous Solution

2012 ◽  
Vol 249-250 ◽  
pp. 870-873
Author(s):  
Chang Bin Shen

Similar welds composed of 5083 were produced by friction stir welding. In the solution of 0.2 M NaHSO3 and 0.6 M NaCl, the electrochemical corrosion behaviors of the friction stir welds (FSW) and 5083 were comparatively investigated by static weight loss experiments and potentiodynamic polarization curve tests at the ambient temperature. The results indicated that the average corrosion rate of the weld was less than that of 5083. Then, sodium molybdate was added to the corrosive solution and its effect on the corrosion behaviors of the weld and parent metal was comparatively assessed. The inhibition efficiency (IE) for the weld was beyond that for 5083 base materials, sodium molybdate may be thought of as an effective inhibitor.

2013 ◽  
Vol 699 ◽  
pp. 645-649
Author(s):  
Chang Bin Shen

Similar welds composed of 5083 were produced by friction stir welding. In the solution of 0.2 M NaHSO3 and 0.6 M NaCl, with the addition of a given concentration sodium molybdate as the inhibitor, the electrochemical corrosion behaviors of the friction stir welds (FSW) and 5083 were comparatively investigated by potentiodynamic polarization curve tests and electrochemical impedance spectra (EIS) at the ambient temperature for different test periods. The results indicated that : with the extension of period, the inhibition efficiencies (IE) for both the weld and 5083 base materials enhanced, at the same period, the inhibition efficiency (IE) for the weld was beyond that for 5083 base materials, sodium molybdate may be thought of as an effective inhibitor for 5083 aluminum alloy, the interaction between inhibitor and weld is stronger than that between inhibitor and base materials.


2013 ◽  
Vol 785-786 ◽  
pp. 101-104
Author(s):  
Chang Bin Shen

Similar welds composed of 5083 were produced by friction stir welding. In the solution of 0.2 M NaHSO3 and 0.6 M NaCl, with the addition of a given concentration sodium molybdate as the inhibitor, the electrochemical corrosion behaviors of the friction stir welds (FSW) and 5083 were comparatively investigated by potentiodynamic polarization curve tests and electrochemical impedance spectra (EIS) for different test temperatures (herein, 25°C,30°C,35°C,40°C). The results indicated that at 30°C, the anti-corrosion property of 5083 FSW weld and parent material was superior to those of the other temperatures.


2020 ◽  
Vol 54 (26) ◽  
pp. 4035-4057 ◽  
Author(s):  
A Moharami ◽  
A Razaghian ◽  
B Babaei ◽  
OO Ojo ◽  
M Šlapáková

This paper investigates the effect of different tool pin morphologies on the inter-mixing capability, microstructure, mechanical properties, corrosion, fracture, and wear behaviors of the dissimilar friction stir welded AA6061-T6 alloy--Al 20wt% Mg2Si composite. Grooved shoulder tools with varying pin profiles such as tapered cylindrical, threaded tapered cylindrical, and triangular tapered pins were used for joining the base materials. The parameter combination of 80 mm/min travel speed and 1000 r/min rotation speed (at which no visible flow-induced defect was obtained) was used for this study. Among the pin profiles, the triangular tapered pin produced significantly improved intermingling/inter-material flow, fragmentation, and dispersion of the primary Mg2Si particles in the AA6061-T6/Al-Mg2Si joint. The triangular tapered tool reduced the average grain sizes of the AA6061 alloy and the Mg2Si particles from 18.4 to 4.6 µm and from 115 to 7.5 µm, respectively. Intermetallic phases of Mg2Si, AlFe, Al3.21Si0.47, and Al0.7Fe3Si0.3 are formed in the weld nugget of all the AA6061/Al-Mg2Si joints. The tensile strengths of the joints fabricated with tapered cylindrical, threaded tapered cylindrical, and triangular tapered tools are 108, 139, and 141 MPa, respectively. Abrasive wear is promoted in the joints fabricated with triangular tapered tool due to the homogeneous dispersion and fragmentation of the inherent hard Mg2Si particles. The corrosion attack is dependent on the fragmentation level of the Mg2Si phase. Triangular tapered pin tool is recommended for dissimilar Al/composite welding due to favorable tool-induced material flow, dispersion, and fragmentation of reinforcement.


2015 ◽  
Vol 22 (02) ◽  
pp. 1550029 ◽  
Author(s):  
TINGFANG CHEN ◽  
YONGLIANG LI ◽  
WENBIN XUE ◽  
CHAOLIN YANG ◽  
YAO QU ◽  
...  

Ceramic coatings on friction stir welded (FSW) joints of AZ31B magnesium alloy were fabricated by microarc oxidation (MAO) method in silicate electrolyte. Microstructure, phase constituents, microhardness and electrochemical corrosion behaviors of bare and coated magnesium alloys at different zones of FSW joints for different oxidation time were investigated. The influence of microstructure at different zones on the growth of MAO coatings was analyzed. The results show that the MAO coatings on FSW joints are uniform, and they have almost the same morphology, phase constituents, hardness and corrosion resistance at base metal, stir zone and heat-affected zone. The properties of MAO coatings are independent on the microstructures of AZ31B alloy. In addition, the microstructures of magnesium alloy near the coating/alloy interface at different zones of FSW joint was not changed by microarc discharge process.


2012 ◽  
Vol 9 (4) ◽  
pp. 1746-1752 ◽  
Author(s):  
J. Wilson Sahayaraj ◽  
A. John Amalraj ◽  
Susai Rajendran ◽  
N. Vijaya

The inhibition efficiency (IE) of sodium molybdate (SM) in controlling corrosion of carbon steel in an aqueous solution containing 120 ppm of Cl-, in the absence and presence of Zn2+has been evaluated by weight-loss method. A synergistic effect exists between SM and Zn2+when the concentration of Zn2+is 25 ppm and above. Inhibition efficiencies obtained are greater than 85%. Antagonistic effect exists between SM and Zn2+when the concentration of Zn2+is 10 ppm and below. The SM-Zn2+system shows excellent IE up to third day. Above third day IE decreases. Acceleration of corrosion takes place. Excellent IE is shown at pH 5,7 and 12. At pH 9, IE decreases since Zn2+is precipitated as Zn(OH)2in the bulk of the solution. Polarization study reveals that SM-Zn2+system functions as a mixed inhibitor. FTIR spectra reveal that the protective film consists of Fe2+-SM complex and Zn(OH)2.


Author(s):  
Jicheng Gao ◽  
Jiachen Dong ◽  
Sunyi Zhang ◽  
Liang Yu ◽  
Huiming Jin ◽  
...  

In this research, thermoplastic polyimide (TPI) were welding via friction stir spot welding (FSSW) in order to evaluate the feasibility of the technology. The welding tool with a tri-flute pin was used for keeping the welding effectiveness. The effect of the rotation speed and dwell time on the microstructure and shear strength was studied. The results shows that the number of gap defects between the shoulder affect zone and the pin affect zone decreased with the increase of the rotation speed. The boundary of the shoulder affect zone and the pin affect zone was no clear when increasing the dwell time from 10 s to 20 s. Long dwell time could increase the mixing time and reduce the materials viscosity, which made the structure was denser. The maximal shear strength was obtained 85.5% of the base materials. The differential scanning calorimetry (DSC) results indicated that the melting behaviour of different regions was no obvious difference. It indicated that FSSW had a feasible and potential technology to join the high temperature resistant engineering plastics.


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