Integration of Conceptual Design and MOKA into CATIA v5: A Knowledge-Based Application for an Aircraft Y-Bolt Component

2012 ◽  
Vol 271-272 ◽  
pp. 974-980 ◽  
Author(s):  
Pai Zheng ◽  
Víctor Hugo Torres ◽  
José Ríos ◽  
Gang Zhao

The design process comprises the Conceptual Phase, the Embodiment Phase and the Detail Design Phase in which commercial PLM/CAD systems mainly support the latter ones. This situation causes the discontinuity in the overall design information flow: Customer Needs (CNs) - Functional Requirements (FRs) – Design Parameters (DPs) – Key Characteristics (KCs) – Geometric Parameters (GPs). There is also a lack of knowledge reuse in routine design process, resulting in large cost-waste of the overall design process. Aiming to enhance the continuity of the design information flow and facilitate the knowledge reuse, this paper makes use of a knowledge-based framework to integrate conceptual design tools: Quality Function Deployment (QFD), Axiomatic Design (AD), Failure Mode and Effects Analysis (FMEA) and the MOKA methodology into CATIA v5 system. A knowledge-based application (KBA) on the large aircraft y-bolt component design is presented as a case study to validate the proposed framework. The result shows how this novel integrated framework and KBA system could benefit designers in a practical way.

Author(s):  
Prabhu Shankar ◽  
Beshoy Morkos ◽  
Joshua D. Summers

This paper presents a sequence of multi domain matrix based modeling scheme, that includes non functional design requirements, to capture conceptual design information. The current matrix based modeling schemes are congruent to the steps followed in typical design processes but are limited to functional requirements. An industrial case study is analyzed to understand how and where the non functional requirements contribute to the design. It is observed from the case study that the non functional requirements drive the design decision process and constrains the way the product functionality is realized. Based on the observations made in the case study, a sequence of multiple domains is proposed: functional requirements to functions, functions to working principle, working principle to non functional requirements, non functional requirements to components, components to design parameters, design parameters to test measures and test measures to tests. This sequence is realized in a matrix based hierarchical modeling scheme, to capture the conceptual design information.


Author(s):  
C. P. Huang ◽  
F. W. Liou ◽  
J. J. Malyamakkil ◽  
W. F. Lu

Abstract This paper presents an advisory conceptual design tool for mechanical transmission systems. Space consideration was taken into account during the design process. A prototype function tree was built in the form of knowledge-based system to transfer a designer’s idea into a set of mechanical components. An advisory expert system was also developed to help a designer in decision making. As an example, a packaging machine is designed using the developed system.


2018 ◽  
Vol 223 ◽  
pp. 01009
Author(s):  
Auðunn Herjólfsson ◽  
Haraldur Helgason ◽  
Sindri S. Ingvason ◽  
þráinn þórarinsson ◽  
Joseph Timothy Foley

With the explosion of smart devices, tablets can currently be found everywhere. From schools to kiosks to watching movies in bed, these devices are prevalent everywhere in modern life. The problem with watching movies in bed using tablets is the necessity of hand usage. The market currently holds a few products that attempt to solve this, but none truly frees the user, allowing them hands-free usage with an easy exit of the bed. In this paper, we will describe a design which, utilizing axiomatic design, will out-perform anything currently existing in the same field, by giving a stable viewing experience while fitting to nearly any bed or sofa. Axiomatic Design ensured a comprehensive design process by ensuring customer needs were transformed into carefully thought out functional requirements and design parameters while maintaining modularity.


Author(s):  
Amir Mirzadeh Phirouzabadi

Nowadays,improving the quality of products, reducing cost and meeting customer’srequirements are necessary to shorten the time of new product development(NPD). NPD is used to describe the complete process of bringing a new product to market and conceptual design process(CDP) is at its early stage and has mostly changed from passive respond toaggressive one. Thus, this study proposed a practical method for CDP in NPDthrough three phases as Converting customers’ requirements to product specifications,Generating and selecting of concepts and Testing and finalizing the concepts byusing some different management-engineering techniques. Firstly, this papertried to prioritize customer’s requirements related to product by AHP (AnalyticHierarchy Process) and convert them to engineering parameters of TRIZ (Theoryof Inventive Problem Solving) in order to define the inventive principals.Next, based on QFD (Quality Function Deployment), we measured the weight valuesof inventive principals. Finally, as FMEA (Failure Mode and Effect Analysis)can analyze the weight values and reduce the sequential risk, then finalconceptual design was generated. At the end, a medical glasses was used as acase study of innovative design to validate the method and explain how thestrategies of this research for CDP.


Author(s):  
Yanlin Shi ◽  
Qingjin Peng

Conceptual design plays an important role in product development to meet requirements of the product function, cost and other factors. Existing methods of the product conceptual design rely on experience of designers or benchmarking methods to estimate design parameters, which limits the design automation and optimization. This paper improves the benchmarking methods by integrating the kinematics analysis with quality function deployment in design of an upper limb exoskeleton rehabilitation device. Parameters such as velocity, acceleration and displacement of the product are included for rating benchmarking products to evaluate the rehabilitation device based on customer needs. By integrating the benchmarking method and kinematics analysis, products with the best performance can be determined accurately to help designers to improve the existing product or develop a new product. The proposed method is verified in the design of an upper limb rehabilitation device.


Author(s):  
Owen R. Fauvel

Abstract The working of the design process has been described as a process of mapping Functional Requirements into Design Parameters. The definitions of these two types of information appear to be based upon intuitive differences. It is posited that by generating an operational distinction between the attributes in these two information domains, useful information patterns can be described for use in the design process. The following distinction is observed: whereas Design Parameters are deemed to have meaning which is insensitive to context, Functional Requirements and attributes can only be assessed with reference to the operative context or environment within which the designed object exists. Functional attributes such as usability, manufacturability, serviceability, safety, and affordability are seen not as intrinsic properties of a designed object but rather as measures of the interaction between the designed object and the relevant context; for the attributes cited, it would be necessary to characterize in turn the user environment, the manufacturing infrastructure, the servicing facilities and skills, the operational/legal environment, and the economic situation. The distinction as outlined serves as a premise upon which a fundamental information structure can be based. The proposed structure involves the categorization of design information into not only the Function Domain and the Design Parameter domain but also embraces a third - contextual - domain identified herein as the Environment Domain. Operational definitions have been devised for each type of information. These definitions also point to the nature of the interactions between the three types of information which take place during the process of design. It is suggested that what is presented here is not a new design paradigm but rather a new way to describe in a clear and explicit fashion the information and information transactions which are known to constitute the design processes. As such, it is seen to be of particular value in design education. However, it may also prove to be useful in organizing information systems for concurrent design activities. This view of design information has emerged through efforts to improve the effectiveness of teaching both design and manufacturing courses as well as the desire to improve the management of graduate design projects. Additionally, it has been influenced through ongoing research and development in the design of specific mechanical systems. As such, it is firmly rooted in the practicalities of design and design teaching and is constantly being put to the tests of utility, practicality, and veracity. For example, assessment of the attribute “manufacturability” has led to a systematic structuring of knowledge and information about manufacturing infrastructure in a way which facilitates decision-making as well as explanation and justification of the decision-making process. Some progress is also being made in developing information patterns which embrace all three information domains by way of providing pre-packaged design solutions for well-established types of design problem. The “bolted-joint”, for example, represents an extremely common design element about which much can be determined analytically but about which many other functional aspects are less accessible. Manufacturability, serviceability, reliability are attributes which can be assessed when due consideration is given to context regarding manufacture, use, placement, etc. The use of this information structure has also been useful in examining various models of the design process whether along traditional problem-solving lines or using artificial intelligence oriented systems. This approach has been used in examining the design process at the graduate level but student feedback has been sufficiently strong to suggest that it would be useful at the undergraduate level. In particular, while the traditional approach to teaching design provides an “activity map”, the addition of an “information map” is seen to be highly complementary. The notion of the information map is also seen to be useful for the management of concurrent design endeavours. It would be expected to provide a picture of both communication pathways and indicate the nature of the communications required. For example, the attribute “affordability” will usually be of particular importance for most designed things. Assessment of this attribute requires knowledge of the marketplace as well as the cost of the article and its performance capability. The cost attribute will require knowledge of the manufacturability of the article and hence the capability of the manufacturing infrastructure. In this way diverse interests can be visibly linked. And of course the map need not be a static one but would be expected to reflect the dynamics of the design process. If the distinction between attribute types continues to prove a useful and valid one, the door is opened to a new generation of parameterized design within which not only geometric relationships are programmed but more fuzzily-defined functions are determined by propagation of information along function-oriented pathways. The language for communication between disparate role-players in the design process has far to grow but the form of the communication can start to take on shape. Finally, the proposed information map will provide an explicit history of a design project thereby facilitating such activities as design audits and accident investigations. Perhaps as important is the role of the information map in recording the knowledge of expert designers and the generation of case histories which more explicitly illustrate the role of specific pieces of information in the generation of design solutions.


Author(s):  
Szu-Hung Lee ◽  
Pingfei Jiang ◽  
Peter R. N. Childs ◽  
Keith Gilroy

A study on utilising a graphical interface to represent movement transmission within products has been conducted to support a creative conceptual design process that separates the consideration of functional requirements and motion requirements. In engineering design, many representations of product structure have been proposed to assist in understanding how a design is constituted. However, most of these representations demonstrate only functions and are not able to demonstrate design structure. Functional Analysis Diagrams (FAD) provides a solution for this. An FAD shows not only functions but also physical elements by the network of blocks and arrows and thus it is capable of demonstrating various types of information and the design scheme. This characteristic gives FADs an advantage for designers to combine different types of information including useful and harmful interactions to gain an overview of the design task. This study focuses on using circles instead of arrows to represent movement attributes of mechanisms and machine elements in a Kinematic Functional Analysis Diagram (KFAD) and explores methods of utilising it in mechanical design. A commercial case study of medical equipment design conducted with the assistance of KFADs and a component database, mechanism and machine elements taxonomy (MMET), is described to illustrate the process. The design outcome shows that it is feasible to follow the proposed conceptual design process. With the help of KFADs and the machine elements taxonomy to enable consideration of movements, diverse considerations and design solutions are possible.


Author(s):  
Jin Ma ◽  
Jie Hu ◽  
Jin-Feng Feng ◽  
Jin Qi ◽  
Ying-Hong Peng

Conceptual design plays a pivotal role in generating creative design solutions and, in most cases, reuse of existing design knowledge is necessary. However, lack of a consistent design knowledge representation model and neglect of an integrated approach to support various formats of design knowledge reuse constrain conceptual design from transforming design requirements into practical promising design solutions. In order to solve these problems, this paper presents a constrained function-behavior-structure knowledge cell (CFBS) model to provide conceptual design process with a consistent knowledge representation model. CFBS-based integrated approach for design knowledge reuse is proposed, which includes three-level CFBS retrieval process to obtain most relevant CFBS expressed in various types, three-stage design synthesis process to produce suggested design solutions, and evaluation process to select the most feasible design solutions. The effectiveness of the proposed design process was illustrated with conceptual design of the micro-feed drive module of insulin pump based on the CFBS library.


Author(s):  
Richard L. Nagy ◽  
David G. Ullman ◽  
Thomas G. Dietterich

Abstract Collaborative design projects place additional burdens on current design documentation practices. The literature on group design has repeatedly documented the existence of problems in design decision making due to the unavailability of design information. This paper describes a data representation developed for collaborative mechanical design information. The data representation is used to record the history of the design as a sequence of design decisions. The resulting knowledge base records the final specifications, the alternatives which were considered during the design process, and the designers’ rationale for choosing the final design parameters. It is currently used in a computerized knowledge base system under development by the Design Process Research Group (DPRG), at the authors’ institution (OSU).


Author(s):  
Mijeong Shin ◽  
James R. Morrison ◽  
Hyo Won Suh

With the increasing environmental sophistication of consumers, there is a need to consider environmental factors and sustainability in the design process. This paper proposes a design methodology intended for software implementation called eAD+ to address the following four issues: 1) there are inherent couplings between eco-factors and product design parameters, 2) eco-factors are seldom structured for ready use within all phases of the design process, 3) there is a need for a formal feedback mechanism from the results of eco-analysis to the design process, and 4) it can be difficult to identify which design choice causes the most egregious environmental issue or functional coupling. eAD+ is based primarily on the Axiomatic Design (AD) methodology and addresses these issues as follows. First, AD directly identifies couplings between the functional requirements (FRs) in a design so that efforts, such as TRIZ, can be applied to address them. Second, as common eco-factors do not provide sufficient structure for inclusion in the AD framework, we develop structured eco-FRs and constraints. These are included alongside the product FRs throughout the design process. Third, the subset of the design matrix (DM) relating the eco-FRs to the design parameters explicitly incorporates feedback from eco-analysis into the design process. Here a database containing environmental (or sustainability) information is employed to evaluate the design. Fourth, we employ an augmented DM (drawing inspiration from the House of Quality of QFD) that provides weights highlighting which design parameter has the greatest influence on eco-factors and functional couplings.


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