Finite Element Analysis on Thermal Characteristic of a High Precision Turning Center’s Headstock

2013 ◽  
Vol 313-314 ◽  
pp. 754-758
Author(s):  
Yao Man Zhang ◽  
Ren Jun Gu ◽  
Jia Liang Han

Theperformances of the turning center will be influenced by its thermalcharacteristics seriously, and accurately predict thermal characteristic of themachine tool is helpful to improve the design level. The headstock of a high precision turning center has been regarded as the researchobjects, and its thermal properties and influence on the performance of the turningcenter are studied. First based the finite element analysis model that has beenconstructed, the steady temperature field distribution and thermal equilibriumtime of the headstock are calculated, and then the temperature field andthermal deformation have been calculated also, and analysis to identify thetrend of the headstock heat distortion are also been done. Some of the keyfactors on the thermal performance of turning center are also studied. Thestudy lays a foundation for the thermal error compensation of the headstock.

2011 ◽  
Vol 291-294 ◽  
pp. 2302-2305 ◽  
Author(s):  
Yao Man Zhang ◽  
Qi Wei Liu ◽  
Jia Liang Han

The final manufacturing performances of the machine tools will be influenced by its thermal characteristics seriously and accurately predict thermal characteristic is helpful to improve the machine design level. Based on the analysis on factors that influence machine thermal characteristic, finite element analysis model of the headstock has been constructed, and the steady temperature field distribution and thermal equilibrium time calculation of the headstock are calculated, and then the temperature field and thermal deformation of the headstock under the action of heat and structure load have been calculated, and analysis to identify the trend of the spindle assembly and headstock heat distortion are also been done. The analysis reveals the machine processing performance influence will be influenced by the hot asymmetric, the study give priority to spindle assembly of optimization design, thermal error compensation.


2009 ◽  
Vol 87-88 ◽  
pp. 518-523 ◽  
Author(s):  
Jing Li ◽  
Yan He ◽  
Zhen Chao Chen

Based on the Adina finite element analysis software, 3D axisymmetric finite element analysis model of the 205/75R15 PCR tire was established, the steady temperature field of rolling tire was simulated, and the thermal distribution colored cloud diagram of steady-state temperature field of 3D rolling tire which directly shows the temperature distribution of each section of tire was analyzed to offer certain guidance to the improvement of tire structure and rubber formula.


2013 ◽  
Vol 655-657 ◽  
pp. 305-309
Author(s):  
Yao Man Zhang ◽  
Ren Jun Gu ◽  
Jia Liang Han

The performances of the high precision turning center will be influenced by the thermal characteristics of the headstock seriously, and accurately predict thermal characteristics of the headstock are helpful to improve the design level. The headstock of a high precision turning center produced by some plant has been regarded as the research objects of the paper. First the steady temperature distribution and thermal deformation of the headstock were calculated based the finite element analysis models of the headstock. Then the temperature sensitive points of the headstock were obtained by using the grey incidence analysis method. Finally the thermal error compensation model was built by using multiple linear regression method. The study lays a foundation for the thermal error compensation of the headstock of the turning center.


2012 ◽  
Vol 166-169 ◽  
pp. 1141-1144
Author(s):  
Hai Tao Wan ◽  
Li Min Zhao

Gravity anchor is one of essential forced components of steady suspension bridge. The paper takes the example of the finite element numerical simulation of steady suspension bridge gravity anchor, main contents include: First, performance parameters of concrete and hydration heat of cement is collected, the one-fourth block of anchor model is established by large-scale general finite element software ANSYS. The process of establishing finite element analysis model includes the input of the model parameters, the boundary conditions set of finite element model, and the mesh of finite element analysis model. Then, the numerical simulation computation to temperature field of gravity anchor is carried by finite element software ANSYS. Finally, from the temperature field distribution curves, studying the temperature distribution rule of concrete pouring and drawing some conclusions.


2011 ◽  
Vol 299-300 ◽  
pp. 1001-1004
Author(s):  
Jin Hua Li ◽  
Yong Xian Liu ◽  
Yang Yu ◽  
Jia Liang Han

The designed spindle of turning center is researched. There are two groups of the spring-damper elements to simulate the bearings. The spindle is modeled to be 3D FEM parametric model, and the static analysis, model analysis and harmonic analysis are finished in ANSYS. Static stiffness, natural frequency and dynamic stiffness are calculated, the danger points are checked according to the resonance modes, and the performance of the spindle is verified to be reliable.


2012 ◽  
Vol 24 (3) ◽  
pp. 326-333 ◽  
Author(s):  
Yu-Chi Chen ◽  
Wen-Ching Ko ◽  
Han-Lung Chen ◽  
Hsu-Ching Liao ◽  
Wen-Jong Wu ◽  
...  

We propose a model to give us a method to investigate the characteristic three-dimensional directivity in an arbitrarily configured flexible electret-based loudspeaker. In recent years, novel electret loudspeakers have attracted much interest due to their being lightweight, paper thin, and possessing excellent mid- to high-frequency responses. Increasing or decreasing the directivity of an electret loudspeaker makes it excellent for adoption to many applications, especially for directing sound to a particular area or specific audio location. Herein, we detail a novel electret loudspeaker that possesses various directivities and is based on various structures of spacers instead of having to use multichannel amplifiers and a complicated digital control system. In order to study the directivity of an electret loudspeaker based on an array structure which can be adopted for various applications, the horizontal and vertical polar directivity characteristics as a function of frequency were simulated by a finite-element analysis model. To validate the finite-element analysis model, the beam pattern of the electret loudspeaker was measured in an anechoic room. Both the simulated and experimental results are detailed in this article to validate the various assertions related to the directivity of electret cell-based smart speakers.


2013 ◽  
Vol 690-693 ◽  
pp. 2327-2330
Author(s):  
Ming Bo Han ◽  
Li Fei Sun

By using finite element software, the paper establishes the main stand analysis model of the Ф140 pipe rolling mill and provides the model analysis of main stand in cases of full load. Verify the design of main stand fully comply with the technical requirements .In this paper, it provides the theoretical position of split casting and welding method using electric slag welding.


Author(s):  
Dinesh Shinde ◽  
Mukesh Bulsara ◽  
Jeet Patil

Brake friction lining material is the critical element of a braking system, since it provides friction resistance to the rotating drum for controlling automobiles. The present study involves wear analysis of newly developed eco-friendly non-asbestos friction lining material for automotive drum brake applications using experimental study, finite-element analysis, and microstructural investigations. Theoretical interpretation of braking force at different automobile speeds was derived using fundamentals. Specimen drum brake liner with eco-friendly material compositions was produced using an industrial hot compression molding process at one of the manufacturer. The surface wear of the liner was measured using an effective and accurate method. Furthermore, a finite-element analysis model was developed considering actual operating conditions and various components of the drum brake system. The model was elaborated for various result outcomes, including Von-Mises stresses and total deformation of components of the drum brake, and further used to estimate the surface wear of the friction lining material in terms of transverse directional deformation. Finally, microstructural analysis of the friction lining material was carried out using scanning electron microscopy and energy dispersive spectroscopy. From the results, it is seen that the developed friction lining material is wear resistant. The finite-element analysis model can be effectively utilized to study the tribological characteristics of friction lining materials.


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