Research for Swing Heating Furnace Temperature Optimization System of Plate Roller-Hearth Normalizing Furnace

2013 ◽  
Vol 380-384 ◽  
pp. 4232-4236
Author(s):  
Jing Li ◽  
Qiu Shi Wang ◽  
Hua Chen Liao
Keyword(s):  
Heat Treatment ◽  
Continuous Improvement ◽  
Treatment Process ◽  
Heating Furnace ◽  
Matlab Simulation ◽  
Furnace Temperature ◽  
Temperature Prediction ◽  
Temperature Optimization ◽  
Prediction Curve ◽  
Roller Hearth

In recent years, with the continuous improvement of the quality requirements of the plate heat treatment, the swing heated gradually become the focus of attention of many researchers. Based on the above considerations, in this paper, we established the furnace temperature pre-setting system, using the intelligence algorithm of improved PSO, under the premise of swing heating of roller-hearth normalizing furnace; and studied the optimal furnace temperature optimization curve, namely the optimal furnace temperature system, under the heat treatment process of the swing of the whole furnace and steel mixed. Through the Matlab simulation, we obtained the steel Temperature Prediction curve under the optimal furnace temperature system. By comparison, verifying the accuracy of the researched optimal furnace temperature optimization curve.

Optimization of Heat Treatment Process of ZE41A Magnesium Alloy Using Grey- Based Taguchi Method

2008 ◽  
Vol 3 (2) ◽  
pp. 63-69
Author(s):  
M. Sivapragash ◽  
◽  
V. Sateeshkumar ◽  
P.R. Lakshminarayanan ◽  
R. Karthikeyan ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Magnesium Alloy ◽  
Taguchi Method ◽  
Treatment Process ◽  
Heat Treatment Process

EFFECT ON HARDNESS and MICRO STRUCTURAL BEHAVIOUR OF TOOL STEEL AFTER HEAT TREATMENT PROCESS

2017 ◽  
Vol 4 (24) ◽  
Author(s):  
Karanbir Singh ◽  
Aditya Chhabra ◽  
Vaibhav Kapoor ◽  
Vaibhav Kapoor
Keyword(s):  
Heat Treatment ◽  
Empirical Study ◽  
Tool Steel ◽  
Treatment Process ◽  
Heat Treatment Process ◽  
Structural Behaviour ◽  
Treatment Processes ◽  
En 31

This study is conducted to analyze the effect on the Hardness and Micro Structural Behaviour of three Sample Grades of Tool Steel i.e. EN-31, EN-8, and D3 after Heat Treatment Processes Such As Annealing, Normalizing, and Hardening and Tempering. The purpose of Selecting Tool Steel is Because Tool Steel is Mostly Used in the Manufacturing Industry.This study is based upon the empirical study which means it is derived from experiment and observation rather than theory.

Effect of Heat Treatment on Microstructure and Properties of Cu-3Ti-1Al Alloy

2013 ◽  
Vol 749 ◽  
pp. 282-286
Author(s):  
Xian Hui Wang ◽  
Xiao Chun Sun ◽  
Xiao Hong Yang ◽  
Shu Hua Liang
Keyword(s):  
Heat Treatment ◽  
Solid Solution ◽  
Electrical Conductivity ◽  
Electron Microscope ◽  
Treatment Process ◽  
Intermetallic Phase ◽  
Strengthening Effect ◽  
Microstructure And Properties ◽  
Optimal Heat Treatment ◽  
Transmission Electron

The effect of heat treatment on the microstructure and properties of Cu-3Ti-1Al alloy was investigated. The microstructure was characterized by scanning electron microscope (SEM) and transmission electron microscope (TEM), and the hardness and electrical conductivity were tested as well. The results showed that the hardness and electrical conductivity of Cu-3Ti-1Al alloy increased significantly after solid solution and ageing treatment. The strengthening effect of Cu-3Ti-1Al alloy was attributed to the formation of intermetallic phase such as Ti3Al and fine precipitates of coherent β-Cu4Ti. With increase of the aging time and the temperature, the precipitates became coarse and incoherent with Cu matrix, and the discontinuous precipitate β started to grow from grain boundaries toward grain interior, which decreased hardness. As the formation of Ti3Al, β-Cu3Ti and β-Cu4Ti phase can efficiently reduce Ti concentration in Cu matrix. The electrical conductivity of Cu-3Ti-1Al alloy increases. In the range of experiments, the optimal heat treatment process for Cu-3Ti-1Al alloy is solid solution at 850°C for 4h and ageing 500°C for 2h, and the hardness and electrical conductivity are 227HV and 12.3%IACS, respectively.

Mechanical Properties and Microstructure of Aluminum Alloy Al-6061 Obtained by the Liquid Forging Process

2010 ◽  
Vol 654-656 ◽  
pp. 1420-1423 ◽  
Author(s):  
Chun Wei Su ◽  
Peng Hooi Oon ◽  
Y.H. Bai ◽  
Anders W.E. Jarfors
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Aluminum Alloy ◽  
Treatment Process ◽  
Forging Process ◽  
Al 6061 ◽  
Casting Alloys ◽  
Suitable Heat Treatment ◽  
Structural Applications ◽  
Wrought Aluminum

The liquid forging process has the flexibilities of casting in forming intricate profiles and features while imparting the liquid forged components with superior mechanical strength compared to similar components obtained via casting. Additionally, liquid forging requires significantly lower machine loads compared to solid forming processes. Currently, components that are formed by liquid forging are usually casting alloys of aluminum. This paper investigates the suitability of liquid forging a wrought aluminum alloy Al-6061 and the mechanical properties after forming. The proper handling of the Al-6061 alloy in its molten state is important in minimizing oxidation of its alloying elements. By maintaining the correct alloying composition of Al-6061 after liquid forging, these Al-6061 samples can subsequently undergo a suitable heat treatment process to significantly improve their yield strengths. Results show that the yield strengths of these liquid forged Al-6061 samples can be increased from about 90MPa, when they are in the as-liquid forged state, to about 275MPa after heat treatment. This improved yield strength is comparable to that of Al-6061 samples obtained by solid forming processes. As such, the liquid forging process here has been shown to be capable of forming wrought aluminum alloy components that has the potential for structural applications.

Failure Analysis on a Counterweight Assembly of an Aeroengine

2011 ◽  
Vol 339 ◽  
pp. 342-348
Author(s):  
Hai Jun Tang ◽  
Hong Yu Yao
Keyword(s):  
Heat Treatment ◽  
Stress Concentration ◽  
Failure Analysis ◽  
Failure Mechanism ◽  
Treatment Process ◽  
Hardness Test ◽  
Heat Treatment Process ◽  
Material Loss ◽  
Structure Strength ◽  
Crucial Part

The paper presents a failure analysis on a counterweight assembly installed on crank shaft which resulted in an in-flight shutdown of a piston aeroengine. The counterweight assembly failure includes counterweight block material loss and fractured washer which is the most crucial part for in-flight shutdown in this type of aeroengine. Macro observation, fractography analysis, metallography analysis and hardness test were conducted on the failed counterweight assembly. The result shows that failure mechanism of counterweight block and washer is fatigue. The washer failure is likely due to inappropriate heat treatment process and continuous impact in flight by slightly tilted roller. Counterweight material loss is attributed to stress concentration, low structure strength and impact came from the tilted roller. Finally some safety suggestion on design and maintenance is given.

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