Optimization of Heat Treatment Process of ZE41A Magnesium Alloy Using Grey- Based Taguchi Method

2008 ◽  
Vol 3 (2) ◽  
pp. 63-69
Author(s):  
M. Sivapragash ◽  
◽  
V. Sateeshkumar ◽  
P.R. Lakshminarayanan ◽  
R. Karthikeyan ◽  
...  
Metals ◽  
2019 ◽  
Vol 9 (2) ◽  
pp. 157 ◽  
Author(s):  
Jun Zhang ◽  
Ziming Kou ◽  
Yaqin Yang ◽  
Baocheng Li ◽  
Xiaowen Li ◽  
...  

High damping magnesium alloys have poor mechanical properties, so it is necessary to investigate the damping properties of high-strength wrought magnesium alloys to effectively reduce vibration and noise in mechanical engineering. The aim of this work is to improve the mechanical damping performance of a novel high-strength Mg-13Gd-4Y-2Zn-0.5Zr magnesium alloy by optimising the heat treatment process. The mechanical damping coefficient, considering not only damping capacity but also the yield strength, is selected as one of the evaluation indexes. The other evaluation index is the tensile strength. The solid solution and ageing treatment were optimised by Box-Behnken method, an efficient experimental design technique. Heat treatment experiments based on the optimal parameters verified that the best process is a solution at 520 °C for 10 h followed by ageing at 239 °C for 22 h. The damping coefficient reaches 0.296, which is 73.1% higher than that before heat treatment. There was a good agreement between the experimental and Box-Behnken predicted results. The microstructure, morphology and composition of the second phases after heat treatment were analysed by SEM, XRD and EDS. Due to the high content of alloying elements in Mg-13Gd-4Y-2Zn-0.5Zr alloy, there are a large number of second phases after heat treated. They mainly include layer, short rod-shaped, bulk long period stacking order (LPSO) Mg12YZn and granular Mg5Gd phases. It was found that the area fraction of the second phases has an extreme effect on the damping capacity and short rod-shaped LPSO can effectively improve the damping capacity of heat-treated Mg-13Gd-4Y-2Zn-0.5Zr alloy. The volume fraction of the second phases was analysed by ImageJ software. It was concluded that the smaller the area occupied by the second phases, the better the mobility of the dislocation, and the better the damping performance of the alloy. The statistical analysis results obtained using ImageJ software are consistent with the experimental results damping capacity.


2019 ◽  
Vol 1213 ◽  
pp. 052027
Author(s):  
Yongjun Li ◽  
Chunfang Lu ◽  
Kui Zhang ◽  
Xiaodao Liu ◽  
Shengqing Wang ◽  
...  

2013 ◽  
Vol 747-748 ◽  
pp. 307-312
Author(s):  
Da Quan Li ◽  
Yong Liu ◽  
Jun Xu ◽  
Shuang Shao ◽  
Chun Shui Xu ◽  
...  

The effect of heat treatment on vacuum die-casting (VDC) AT72 magnesium alloy was studied. The optimal process of heat treatment was obtained. The result shows that the alloy was composed of α-Mg, Mg17Al12and Mg2Sn. After solution treatment at 686K for 24h, Mg17Al12completely dissolved in α-Mg matrix. With the aging treatment following solution treatment, Mg17Al12kept precipitating in the matrix and along grain boundary. Moreover, Mg2Sn distributed along the grain boundary did not disappear after solution treatment at 686K. This indicates that Mg2Sn phase exhibits very high thermal stability. The heat treatment process was optimized with solution at 686K for 24h plus ageing at 473K for 18h, in the condition of which AT72 magnesium alloy exhibits a maximum hardness with value of 90.8Hv. The successful application of heat treatment for AT72 magnesium alloy could be attributed to the elimination of the air bubble in the casing through VDC. However, the porosity in the cast couldnt be efficiently eliminated by VDC, which result in the growth of shrinkage pore.


Author(s):  
Karanbir Singh ◽  
Aditya Chhabra ◽  
Vaibhav Kapoor ◽  
Vaibhav Kapoor

This study is conducted to analyze the effect on the Hardness and Micro Structural Behaviour of three Sample Grades of Tool Steel i.e. EN-31, EN-8, and D3 after Heat Treatment Processes Such As Annealing, Normalizing, and Hardening and Tempering. The purpose of Selecting Tool Steel is Because Tool Steel is Mostly Used in the Manufacturing Industry.This study is based upon the empirical study which means it is derived from experiment and observation rather than theory.


2011 ◽  
Vol 339 ◽  
pp. 342-348
Author(s):  
Hai Jun Tang ◽  
Hong Yu Yao

The paper presents a failure analysis on a counterweight assembly installed on crank shaft which resulted in an in-flight shutdown of a piston aeroengine. The counterweight assembly failure includes counterweight block material loss and fractured washer which is the most crucial part for in-flight shutdown in this type of aeroengine. Macro observation, fractography analysis, metallography analysis and hardness test were conducted on the failed counterweight assembly. The result shows that failure mechanism of counterweight block and washer is fatigue. The washer failure is likely due to inappropriate heat treatment process and continuous impact in flight by slightly tilted roller. Counterweight material loss is attributed to stress concentration, low structure strength and impact came from the tilted roller. Finally some safety suggestion on design and maintenance is given.


2015 ◽  
Vol 1120-1121 ◽  
pp. 1109-1114
Author(s):  
Xin Lei ◽  
Hui Huang ◽  
S.P. Wen

This study investigated the mechanical properties and microstructures of Er-containing Al–Mg alloys. The research found that the H114-T sheet of Er-containing Al–Mg alloys showed a relative good comprehensive performance in mechanical properties. With the special rolling and heat treatment process, this H114-T sheet showed different morphology of microstructures with the other sheets in Er-containing Al–Mg alloys. Grains in H114-T sheet performed irregular shape polygon, a number of subgrains appeared in grains, the amount of dislocations in grains decreased. H114-T sheet possessed a lot of Copper texture, this may be one of important factors influenced the mechanical properties.


2015 ◽  
Vol 817 ◽  
pp. 115-120 ◽  
Author(s):  
Dan Zhang ◽  
Le Yu Zhou ◽  
Chao Lei Zhang ◽  
Chao Huang ◽  
Min Zhao ◽  
...  

Network carbide inheritance during heat treatment process of large shield machine bearing steel GCr15SiMn was investigated by heat treatment experiments and quantitative metallographic. Samples with the proeutectoid cementite network thickness in the range of 0.19~0.54 μm were obtained by changing austenitizing temperature and soaking time of pearlite transformation. The results show that the network in hot rolled bar can be improved when the pre-heat treatment temperature is 950 °C. When the network thickness is above 0.40 μm, the undissolved cementite networks present in microstructures after quenching and tempering. In a Chinese standard, the network grades are 1.5 and 3.0 degree when the networks thickness are 0.40 μm and 0.54 μm, respectively. The critical network thickness that can be eliminated by heat treatment is 0.29 μm.


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