Effects of Lap Configuration on Mechanical Properties and Composition Distribution of Three-layer Overlapped Laser Weldments on Al/Cu Dissimilar Materials

Battery cells are connected via bus-bars to meet performance requirements, such as power and capacity, and multiple layers of dissimilar materials functioning as anodes, cathodes, or bus-bars are overlapped and welded together. In laser welding, the formation of brittle intermetallic phases in the weld joint is inevitable and, in turn, deteriorates the mechanical properties. To obtain the desirable joint performance, appropriate welding parameters to avoid intermetallic phase formations and joint designs to release stress concentrations must be obtained. This study investigates the effects of lap configurations and process parameters on the tensile-shear load, T-peel load, and composition distribution when multi-layered joints of dissimilar materials are produced by laser welding. Two layers of 0.4 mm Al sheets were welded with a single 0.2 mm Cu sheet, which was emulated using electric vehicle battery interconnects. The results show that the penetration depth varied in accordance with the lap configuration even under the same heat input condition. The lap configuration and welding parameters influenced the composition distribution of the welds, as they altered the solidification rate, number of Cu/Al contact interfaces, and location of the high-density material. The failure load of the T-peel specimens was always lower than that of the tensile-shear specimens except for the Cu−Al−Al lap configuration. The T-peel load of the Cu−Al−Al lap configuration was similar to that of the tensile-shear load. When the stress-concentrated joint was homogeneous, it was more robust.

Crystallographic complexity partition analysis

We present an illustrative analysis of the complexity of a crystal structure based on the application of Shannon’s entropy formula in the form of Krivovichev’s complexity measures and extended according to the contributions of distinct discrete probability distributions derived from the atomic numbers and the Wyckoff multiplicities and arities of the atoms and sites constituting the crystal structure, respectively. The results of a full crystallographic complexity partition analysis for the intermetallic phase Mo3Al2C, a compound of intermediate structural complexity, are presented, with all calculations performed in detail. In addition, a partial analysis is discussed for the crystal structures of α- and β-quartz.

Hydrogen Sorption Behavior of Cast Ag-Mg Alloys

In this paper, the hydrogen sorption properties of casted Ag-Mg alloys were investigated. The obtained alloys were structurally analyzed by X-ray diffraction (XRD) and observed by scanning electron microscopy (SEM). The study was carried out for four alloys from the two-phase region (Mg) + γ′ (AgMg4) with nominal concentrations of 5 wt. %, 10 wt. %, 15 wt. %, and 20 wt. % Ag, four alloys with nominal compositions equivalent to intermetallic phases: AgMg4, AgMg3, AgMg, and Ag3Mg, one alloy from the two-phase region AgMg + Ag3Mg (Ag60Mg40), and one alloy from the two-phase region AgMg + AgMg3 (Ag40Mg60). The hydrogenation process was performed using a Sievert-type sorption analyzer. The hydride decomposition temperature and kinetic properties of the synthesized hydrides were investigated by differential scanning calorimetry (DSC) coupled with thermogravimetric analysis (TGA). Samples with high magnesium content were found to readily absorb significant amounts of hydrogen, while hydrogen absorption was not observed for samples with silver concentrations higher than 50 at. % (AgMg intermetallic phase).

Microstructure and Mechanical Property of Al6Si2Cu Alloy Subjected to Double-Solution Heat Treatment

This study aims to develop the mechanical properties of the Al6Si2Cu aluminum alloy through the double-solution treatment. In addition to the Al matrix, large amounts of coarse eutectic Si, Al2Cu intermetallic, and Fe-rich phases were generated through thermo-calc simulation in agreement with the equilibrium phases. The eutectic Si phase is fragmented and spheroidized by the solution treatment as the heat treatment temperature and time increase. The Al2Cu intermetallic phase is dissolved into the Al matrix, resulting in an increase in both strength and elongation. The second-step solution temperature at 525 °C should be an optimum condition for enhancing the mechanical properties of the Al6Si2Cu aluminum alloy.

Transformation of the Metastable Al6Fe Intermetallic Phase during Homogenization of a Binary Al-Fe Alloy

Within the scope of this research the transformation of the Al6Fe metastable phase was analyzed via Differential Scanning Calorimetry (DSC), optical and Scanning Electron Microscopy (SEM) and X-ray Diffraction (XRD). A binary Al-Fe1.1 low-impurity alloy was produced with refined raw materials in a controlled environment. With a cooling rate of 35 K/s, solidification of the Al6Fe metastable phase was achieved. The samples were homogenized at 600 °C for 2–24 h. Results of a qualitative analysis of metallographic samples show that the transformation began on grain boundaries, forming an Fe-phase free region, but after 2 h began to take place within the eutectic region. The transformation is mostly complete after 12 h, but after 24 h of homogenization it is fully complete as all samples, except the 24 h homogenized one, contain both the metastable Al6Fe and the stable Al13Fe4 phase.

Microstructure, Mechanical Properties, and Thermal Stability of Carbon-Free High Speed Tool Steel Strengthened by Intermetallics Compared to Vanadis 60 Steel Strengthened by Carbides

High speed tool steels are materials that exhibit superior mechanical properties (e.g., high hardness). They should also be resistant to thermal exposure to maintain high hardness during the machining process. In this paper, a C-free tool steel formed of Fe matrix and a Mo6Co7 intermetallic phase was studied. This steel was compared to the well-known Vanadis 60 steel containing Fe matrix and carbides. Microstructures were investigated by scanning (SEM) and transmission (TEM) electron microscopy, and the mechanical properties and thermal stability of both materials were compared. It was proven that the strengthening in the Vanadis 60 steel was mainly caused by the carbides, while the C-free steel was strengthened by the Mo6Co7 phase. The hardness values of both materials were comparable in the utilization state (approx. 950 HV). The hardness of Vanadis 60 steel decreased after several minutes of annealing at 650 °C under the value that enables material utilization. The hardness value of the steel strengthened by the intermetallics also decreased but significantly slower. Based on these results, the main finding of this study is that the C-free steel exhibited much better thermal stability and may be utilized at higher temperatures for longer periods of time than Vanadis 60.

Phase Transitions in the Co–Al–Nb–Mo System

Phase transitions in the Co-rich part of the Co–Al–Nb–Mo phase diagram are studied by energy dispersive spectroscopy (EDS), X-ray analysis, transmission electron microscopy (TEM), and differential scanning calorimetry (DSC) measurements. The obtained results were compared with the results for alloys of the binary Co–Al and ternary Co–Al–Nb, and Co–Al–Mo systems. Formation of the intermetallic phase with the L12 structure was found in a range of alloys with 10 at.% Al, 2–9 at.% Nb, and 3–7 at.% Mo. Intermetallic compound Co2Nb, Laves phase with the different chemical composition and crystal structure (C14 and C36) was detected in the Co–Al–Nb and Co–Al–Nb–Mo samples after vacuum solution treating at 1250 °C for 30 h.

Effect of Dissolution Temperature on Purity of LaNi5 Powder Synthesized with the Combustion-Reduction Method

The LaNi5 intermetallic phase has been extensively investigated because of its excellent properties, such as attractive hydrogen storage, medium plateau pressure, and easy activation. LaNi5 phase is generally produced by a complicated method, which involves several steps, i.e. melting, alloying, casting, softening and making them into powder. This study aimed to develop a new LaNi5 synthesis process by modifying the combustion-reduction method. In this method it is very important to produce La2NiO4, because LaNi5 is formed from the process of reducing this phase. The precursor powders La(NO3)3.6H2O and Ni(NO3)2.6H2O were reacted with distilled water as a solvent medium and mixed using magnetic stirring. The synthesis process was carried out at room temperature, 60 °C, 70 °C, and 80 °C for 10 minutes until the solution became transparent green. The solution was then dried for 2 hours at 100 °C to form a transparent green gel. The gel was calcined at a temperature of 500 °C for 2 hours, producing a black powder. The optimal black powder was then reduced using CO gas at 600 °C for 2 hours. The powder samples were characterized using XRD, FTIR, and SEM-EDX. The analysis revealed that synthesis at room temperature was the most optimal method for the reduction process because it produced the most La2NiO4, at 12.135 wt%.