Design of a Semi-Real Simulation Platform for the Cold Rolling Mill

2013 ◽  
Vol 395-396 ◽  
pp. 1243-1247
Author(s):  
Gang Zheng ◽  
Bin Ma ◽  
Zhe Yang ◽  
Ding Liu
Keyword(s):  
Control System ◽  
Cold Rolling ◽  
Rolling Mill ◽  
Rolling Force ◽  
Milling Process ◽  
Simulation System ◽  
Simulation Platform ◽  
Cold Rolling Mill ◽  
Online Data ◽  
Simulation Results

We designed a semi-real simulation platform for the cold rolling mill that was composed of Simulation Computer, Simulation System of Field Signal, AGC Control System, Console of Rolling Mill and the Main Control Computer, and built the mathematical models in the Simulation Comuter, for the hydraulic servo system, rolling force and thickness of strip material. In the platform, the Simulation System of Field Signal output the simulation data as standard sensor signal; the AGC Control System is the same as that used in real rolling mill system. We simulated the milling process of real rolling mill system at this platform using the field-recorded online data. The differences between simulation results and those in real system were small. Simulation results show that this simulation platform can be used in the research and optimization of rolling mill control system.

scholarly journals Simulation Model of Cold Rolling Mill

2020 ◽  
Vol 16 (1) ◽  
pp. 1-6
Author(s):  
Waleed Breesam ◽  
Khearia Mohamad ◽  
Mofeed Rashid
Keyword(s):  
Control System ◽  
Cold Rolling ◽  
Simulation Model ◽  
Rotational Speed ◽  
Rolling Mill ◽  
Cold Rolling Mill ◽  
Dc Motors ◽  
Automatic Gauge Control ◽  
Proposed Model ◽  
Simulation Results

This work deals with the simulation model of multi-machines system as cold rolling mill is considered as application. Drivers of rolling system are a set of DC motors, which have extend applications in factories as aluminum rolling. Interconnection of multi DC motors in such a way that they are synchronized in their rotational speed. In cold rolling, the accuracy of the strip exit thickness is a very important factors. To realize accuracy in the strip exit thickness, Automatic Gauge Control system is used. In this paper MATLAB/SIMULINK models are proposed and implemented for the entire structures. Simulation results were presented to verify proposed model of cold rolling mill

Developing an effective diagnosis for safety improvement in steelworks

2005 ◽  
Vol 4 (4) ◽  
pp. 229-240
Author(s):  
A.R. Hale ◽  
H.A. v.d. Waterbeemd ◽  
R. Potter ◽  
B.H. Heming ◽  
P.H.J.J. Swuste ◽  
...  
Keyword(s):  
Control System ◽  
Cold Rolling ◽  
Rolling Mill ◽  
Safety Management ◽  
Risk Control ◽  
Cold Rolling Mill ◽  
Rich Picture ◽  
Safety Improvement ◽  
Effective Diagnosis ◽  
Current Risk

The paper describes the methods used for a study of the safety management system and culture of a cold rolling mill in a steel plant. It uses data from diverse sources which can be validated against each other and combined to produce a rich picture of the current risk control system and its shortcomings. The paper also describes the proposed improvements and what the plant chose to implement. This step also throws light on the culture of the plant.

FEM Analysis of Profile Control Capability during Rolling in a 6-High CVC Cold Rolling Mill

2014 ◽  
Vol 988 ◽  
pp. 257-262 ◽  
Author(s):  
Ke Zhi Linghu ◽  
Zheng Yi Jiang ◽  
Fei Li ◽  
Jing Wei Zhao ◽  
Meng Yu ◽  
...  
Keyword(s):  
Cold Rolling ◽  
Rolling Mill ◽  
Rolling Force ◽  
Fem Analysis ◽  
Continuous Variable ◽  
Cold Rolling Mill ◽  
Strip Rolling ◽  
Roll Bending ◽  
Profile Control ◽  
Control Capability

A 3D elastic-plastic finite element method (FEM) model of cold strip rolling for 6-high continuous variable crown (CVC) rolling mill was developed. The rolling force distributions were obtained by the internal iteration processes. The calculated error has been significantly reduced by the developed model. the absolute error between the simulated results and the actual values is obtained to be less than 10μm, and relative error is less than 1%. The developed model is significant in investigating the profile control capability of the CVC cold rolling mill in terms of work roll bending, intermediate roll bending and intermediate roll shifting.

Advanced thickness gauge control system for cold rolling mill in an unsteady state

1993 ◽  
Vol 90 (1) ◽  
pp. 99-106
Author(s):  
K. Kikuchi ◽  
Y. Naitoh ◽  
S. Yamamoto ◽  
A. Kitamura ◽  
Y. Nishida ◽  
...  
Keyword(s):  
Control System ◽  
Cold Rolling ◽  
Rolling Mill ◽  
Thickness Gauge ◽  
Unsteady State ◽  
Cold Rolling Mill

The Mathematical Models and Simulation on Work Roll Bending Control System of Cold Rolling Mill

2014 ◽  
Vol 556-562 ◽  
pp. 2337-2341
Author(s):  
Yan Ping Wang ◽  
Xin Bing Yang ◽  
Yao Hui Jin ◽  
Bao Quan Liu ◽  
Jun Sheng Wang
Keyword(s):  
Mathematical Model ◽  
Control System ◽  
Influence Function ◽  
Rolling Mill ◽  
Work Roll ◽  
Cold Rolling Mill ◽  
Roll Bending ◽  
Simulation Results ◽  
Equivalent Load ◽  
The Mathematical Model

The calculated result of the mathematical model based on the conventional transfer function has bigger deviation than the measured. In this paper the mathematical model of the work roll bending is derived. The modeling is different from conventional modeling used many presumptions and linear processing. The modeling calculated accurately the equivalent load spring using the method of influence function. The simulation results agree well with actual data of the bending system.

The Transformation of Control System for Bell-Type Annealing Furnace with Pure Hydrogen in Pangang Group Cold Rolling Mill

2013 ◽  
Vol 336-338 ◽  
pp. 1245-1249
Author(s):  
Jian Bing Wu ◽  
Ji Guang Liu
Keyword(s):  
Control System ◽  
Cold Rolling ◽  
Production Process ◽  
Rolling Mill ◽  
Pure Hydrogen ◽  
Security Measures ◽  
Annealing Furnace ◽  
Cold Rolling Mill ◽  
Hydrogen Flow ◽  
Control Functions

The transformed control system of bell-type annealing furnace with pure hydrogen in Pangang Group cold rolling mill is analyzed, and the technological process, the structure of control system, the control principle are introduced. The principles and implementations of important control functions are analyzed in detail, including security measures, the measurement and control of hydrogen flow, temperature control etc. The production practice shows that, the transformed control system stabilizes the production process, improves product quality, optimizes the production process.

scholarly journals Analysis of Startup Process and Its Optimization for a Two-Stand Reversible Cold Rolling Mill

2017 ◽  
Vol 2017 ◽  
pp. 1-10
Author(s):  
Guangming Liu ◽  
Yugui Li ◽  
Qingxue Huang ◽  
Xia Yang ◽  
Aimin Liu
Keyword(s):  
Cold Rolling ◽  
Rolling Mill ◽  
Impact Force ◽  
Rolling Force ◽  
Control Mode ◽  
Static Tension ◽  
Characteristic Analysis ◽  
Cold Rolling Mill ◽  
Startup Process ◽  
Tension Increase

Dynamic characteristic analysis of a two-stand reversible cold rolling mill in the startup process was carried out. The delay algorithm of the interstand thickness was proposed. A new method combined with the accelerated secant and the tangent methods was established to solve the simultaneous equations. The thickness and interstand tension transition processes with different static tension establishing processes were analyzed. Both mills were operated under constant rolling force control mode in the above process. The results show that the strip thickness in the rolling gap reduces in the static mill screwdown process. The entry stand runs inversely to establish the static interstand tension. This area becomes an abnormal thickness reduction area of the incoming strip. It results in several abnormal interstand tension increases in the subsequent startup process. The tension increase leads to an impact force on the strip that is the main reason of the strip breakage in the startup process. So the static tension establishing process was optimized, and the interstand tension fluctuation and the strip breakage accidents both reduced significantly. The results are beneficial to the startup process of the two-stand reversible cold rolling mill.

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