Study on Axial Oil Chamber Design for High Performance Hydrostatic Spindle

2014 ◽  
Vol 701-702 ◽  
pp. 869-873
Author(s):  
Shao Hsien Chen ◽  
Shang Te Chen ◽  
Chien Cheng Hsu
Keyword(s):  
Machine Tool ◽  
High Performance ◽  
Development Trend ◽  
Ball Screw ◽  
Precision Machining ◽  
Large Size ◽  
Chamber Design ◽  
Ultra Precision ◽  
Bearing Stiffness ◽  
Application Scope

Ultra-precision machining and large-size equipments are themostprimary development trend ofcurrentmachine tooland hydrostatic products arekeytechnologiesof ultra-precision machining equipments. However, these equipmentsmostlyprocess miniature components, thus the adopted tools are relatively small and the spindlesare mainlybuilt-in types of HSK32-HSK25 withover30,000r. Some processing equipments are even equipped with hydrostatic or gas-static spindles. The studyextends theaxialoilchamberto radialonesto expand theaction areaofaxialoil pressureand form a closed oil seal edge by combining theradialclearance. Consequently, theaxialbearing stiffnesscan be enhancedtoenlarge the application scope of hydrostatic spindle. The designmodecan enhanceaxialstiffness ofspindle modulesor strengthenthe stiffness of hydrostatic spindlein a ball screw.

The Impact of Different Axial Oil Chamber Design on Hydrostatic Spindle

2015 ◽  
Vol 789-790 ◽  
pp. 296-299
Author(s):  
Shao Hsien Chen ◽  
Shang Te Chen ◽  
Chien Cheng Hsu
Keyword(s):  
High Precision ◽  
Large Scale ◽  
Development Trend ◽  
Ball Screw ◽  
Precision Machining ◽  
Radial Clearance ◽  
Axial Stiffness ◽  
Key Technologies ◽  
Bearing Stiffness ◽  
The Impact

High-precision machining and large-scale tool are the most primary development trend of current machine tool and hydrostatic products are key technologies of high-precision machining equipments. However, these equipments mostly process miniature components, thus the adopted tools are relatively small and the spindles mainly use are mainly built-in types of HSK32 to HSK25 with revolutions speed over 25,000rpm. Some processing equipments are even equipped with hydrostatic or gas-static spindles. The study extends the axial oil chamber to radial ones to expand the action area of axial oil pressure and form a closed oil seal edge by combining the radial clearance. Consequently, the axial bearing stiffness can be enhanced to enlarge the application scope of hydrostatic spindle. The design mode can enhance axial stiffness of spindle modules or strengthen the stiffness of hydrostatic spindle in a ball screw.

Machine Integrated Measurement of Ultra Precision Machined Specular Non-Rotational Symmetrical Surfaces

2014 ◽  
Vol 907 ◽  
pp. 277-289 ◽  
Author(s):  
Eckart Uhlmann ◽  
Gerhard Häusler ◽  
Christian Röttinger ◽  
Evelyn Olesch ◽  
Christian Faber ◽  
...  
Keyword(s):  
Machine Tool ◽  
Optical Measurement ◽  
Installation Space ◽  
Precision Machining ◽  
Test Surface ◽  
Full Field ◽  
Rotationally Symmetric ◽  
Ultra Precision ◽  
Height Data

In this paper, current results of a research project combining ultra precision machining and optical measurement are presented. The goal is to improve the quality of specular freeform surfaces manufactured by ultra precision slow slide servo turning by running appropriate correction cycles on the basis of machine integrated measurements. These measurements are conducted using the principle of Phase Measuring Deflectometry (PMD) in order to optically acquire full-field 3D-height data. For this purpose, a special setup the so called Mini PMD that can be operated within the limited installation space of an ultra precision machine tool has been designed and implemented. Results of machine integrated measurements of a specular non-rotational symmetrical surface are presented. Furthermore, using Mini PMD and a rotationally symmetric test surface, a complete correction cycle is demonstrated without the necessity of taking the workpiece off the machine for measurement.

Finite Element Analysis and Optimization of Thermal Deformation of Resin Concrete Manufacturing Bases

2014 ◽  
Vol 543-547 ◽  
pp. 4010-4013
Author(s):  
Yao Chen ◽  
Xiu Xia Liang ◽  
Shuang Qiu
Keyword(s):  
Thermal Stability ◽  
Machine Tool ◽  
Thermal Deformation ◽  
Precision Machining ◽  
Element Analysis ◽  
Excellent Thermal Stability ◽  
Good Thermal Stability ◽  
Machining Center ◽  
Ultra Precision ◽  
Thermal Stability Of

Resin concrete generally has good mechanical properties, excellent thermal stability and great vibration resistance, the model of the ultra-precision machining center bed is established to study the thermal stability of the resin concrete using virtual reality and collaborative simulation technology based on Pro/E and ANSYS Workbench. The main factors that affect the machine tool bed thermal deformation were found through analyzing the deformation results and the materials and restrain conditions were optimized. The results proved that the optimized machine tool bed has good thermal stability and theoretical basis was provided to improve the thermal stability of the ultra-precision machining centers.

High performance cutting for ultra-precision machining

2015 ◽  
Vol 11 (5/6) ◽  
pp. 245 ◽  
Author(s):  
Ekkard Brinksmeier ◽  
Oltmann Riemer ◽  
Lars Schönemann
Keyword(s):  
High Performance ◽  
Precision Machining ◽  
Ultra Precision

Fluctuation prediction of machining accuracy for multi-axis machine tool based on stochastic process theory

2014 ◽  
Vol 229 (14) ◽  
pp. 2534-2550 ◽  
Author(s):  
Qiang Cheng ◽  
Qiunan Feng ◽  
Zhifeng Liu ◽  
Peihua Gu ◽  
Ligang Cai
Keyword(s):  
Stochastic Process ◽  
Machine Tool ◽  
Significant Influence ◽  
Geometric Error ◽  
Error Modeling ◽  
Precision Machining ◽  
Machining Accuracy ◽  
Geometric Errors ◽  
Volumetric Error ◽  
Ultra Precision

Geometric error has significant influence on the processing results and reduces machining accuracy. Machine tool geometric errors can be interpreted as a deterministic value with an uncertain fluctuation of probabilistic distribution. Although, the uncertain fluctuation can not be compensated, it has extremely profound significance on the precision and ultra-precision machining to reduce the fluctuation range of machining accuracy as far as possible. In this paper, a typical 3-axis machine tool with high precision is selected and the fluctuations in machining accuracy are studied. The volumetric error modeling of machine tool is established by multi-body system (MBS) theory, which describes the topological structure of MBS in a simple and convenient matrix form. Based on the volumetric error model, the equivalent components of the errors for the three axes are established by reducing error terms. Then, the fluctuations of equivalent errors and the machining accuracy in working planes are depicted and predicted using the theory of stochastic process, whose range should be controlled within a certain confidence interval. Furthermore, the critical geometric errors that have significant influence on the machining accuracy fluctuation are identified. Based on the analysis results, some improvement in the machine tool parts introduced and the results for the modified machine show that the prediction allow for reduction in errors for the precision and ultra-precision machining.

NC Reconstruction of High Accuracy Spheres Grinding

2010 ◽  
Vol 102-104 ◽  
pp. 539-543
Author(s):  
Ying Liang Yu ◽  
Zhi Yi Miao ◽  
Hui Yu
Keyword(s):  
Machine Tool ◽  
High Accuracy ◽  
Rotary Motion ◽  
Grinding Wheel ◽  
Variable Speed ◽  
Large Size ◽  
Linear Instruction ◽  
Grinding Machine ◽  
Application Scope

The design of NC reconstruction of a machine tool and the parameters conversion are elaborated by means of an example of sphere grinding using a common grinding machine which has been reconstructed by special NC technologies. The grinding of a large size sphere is realized by using the linear instruction. The variable speed rotary grinding of a large size sphere is realized by using the arc instruction. The instantaneous compensation of the grinding wheel is realized by using the screw instruction. The function and application scope of NC technology are expanded because of variable speed rotary motion and instantaneous compensation of the grinding wheel.

Fabrication of Microstructured Surfaces by Five-Axis Ultra Precision Machine Tool

2014 ◽  
Vol 625 ◽  
pp. 187-191
Author(s):  
Dong Xu Wu ◽  
Guo Li ◽  
Bo Wang ◽  
Zheng Qiao ◽  
Lei Lv
Keyword(s):  
Machine Tool ◽  
Diamond Turning ◽  
Ball Screw ◽  
Linear Motors ◽  
Precision Machine ◽  
Fly Cutting ◽  
Microstructured Surfaces ◽  
Ultra Precision ◽  
Slow Tool Servo ◽  
Five Axis

In this paper, a five-axis ultra precision machine tool for fabrication of microstructured surfaces is presented. This machine consists of two rotary axes (C&B) and three linear axes (X&Y&Z). High precision aerostatic bearing and torque motor are adopted in C axis (main spindle) and B axis. X axis and Z axis use the hydrostatic guideway and are driven by linear motors. Y axis is driven by torque motor and precision ball screw. This machine is able to realize multiple processing methods, including ultra precision diamond turning, ultra precision milling, fly-cutting, fast tool servo and slow tool servo diamond turning.Furthermore, a large number of experiment researches are carried out. Some typical microstructure surfaces are manufactured, for sinusoidal grid surface, the surface roughness Ra is 11.9nm, which is machined by slow tool servo diamond turning. Micro pyramid array surface is fabricated by using fly-cutting, which performs well both in the profile accuracy and the repeatability. These experiment researches prove that this ultra precision machine is superior in accuracy and system reliability.

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