Finite Element Analysis of Automobile Drive Axle Housing Based on ANSYS

2015 ◽  
Vol 741 ◽  
pp. 223-226
Author(s):  
Hai Bin Li
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Dynamic Performance ◽  
Element Analysis ◽  
Shell Elements ◽  
Fea Model ◽  
Automobile Design ◽  
Housing Structure ◽  
Drive Axle ◽  
Drive Axle Housing

The performance of automobile drive axle housing structure affects whether the automobile design is successful or not. In this paper, the author built the FEA model of a automobile drive axle housing with shell elements by ANSYS. In order to building the optimization model of the automobile drive axle housing, the author studied the static and dynamic performance of it’s structure based on the model.

Analysis of the Crack of Heavy Dump Truck Cargo Body Floor

2015 ◽  
Vol 723 ◽  
pp. 3-6 ◽  
Author(s):  
Xiang Yin Liu ◽  
Da Wei Liu ◽  
Xiao Dong Cheng ◽  
Min Jie Si
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Maximum Stress ◽  
Basic Element ◽  
Dump Truck ◽  
Original Structure ◽  
Element Analysis ◽  
Shell Elements ◽  
Backing Plate ◽  
Fea Model

In view of the heavy dump truck occurred cargo body floor cracking problems in the process of using, this paper established cargo body finite element analysis (FEA) model with the shell elements as basic element, and calculated the strength of the cargo body floor by using the Hyperworks (a FEA software). The results of finite element analysis indicate that the crack took place because the stress of the connection of floor and support beam of front plate and the connection of floor and backing plate of turnover bearing was close to or exceed the material yield strength. On the basis of the calculation, we worked out the causes of the abnormal floor crack, which accord with the actual crack case. According to the requirement of practical process, the structure of floor was improved, thus the maximum stress value decreased 30% and 80.9% at two positions respectively, compared with the original structure, this shows that the improved method is effective.

scholarly journals Finite-Element Analysis on Lightweight Material of Drive Axle Housing

2021 ◽  
Vol 31 (1) ◽  
pp. 41-49
Author(s):  
Feifei Zhao
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Working Conditions ◽  
Hot Stamping ◽  
Element Model ◽  
Structural Features ◽  
Vertical Force ◽  
Element Analysis ◽  
Drive Axle ◽  
Drive Axle Housing

In actual engineering, the drive axle of vehicles is often enlarged to prevent it from being damaged. However, the enlargement will increase the weight of the vehicle, pushing up fuel consumption and exhaust emissions. This common practice is obviously detrimental to the environment and sustainable development. To meet the stiffness and strength requirements on the drive axle housing of Steyr heavy trucks, this paper carries out finite-element analysis on the stiffness and strength of the axile housing under different working conditions, in the light of its actual stress features. According to the production process of drive axle housing in truck, the authors reviewed the development of the materials for high-strength axle housing, which could be properly formed through hot stamping, cold stamping, and mechanical expansion, and briefly introduced the structural features of drive axle housing. Then, a drive axle model was established in the three-dimensional (3D) drawing software Pro/ENGINEER, and converted into a finite-element model in Pro/Mechanica by calling the meshing command. On this basis, the static load of axle housing was analyzed under four working conditions: maximum vertical force, maximum traction, maximum braking force, and maximum lateral force. Finite-element analysis was performed on the meshed model to obtain the displacement and stress cloud maps of the axle housing under each working condition. The results show that the drive axle housing satisfy the requirements on strength, stiffness, and deformation. To sum up, this research improves the design efficiency and quality of products through finite-element analysis on the stiffness and strength of drive axle housing.

Finite Element Analysis of Drive Axle Housing with ANSYS Workbench

2012 ◽  
Vol 215-216 ◽  
pp. 717-720
Author(s):  
Ning Shan Bai ◽  
An Yuan Jiao ◽  
Shi Ming Liu
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Equivalent Stress ◽  
Simulation Software ◽  
Element Analysis ◽  
Maximum Deformation ◽  
Maximum Equivalent Stress ◽  
Drive Axle ◽  
Drive Axle Housing ◽  
Ansys Workbench

UG software was used to build the entity model for light truck driving axle housing, imported the model to ANSYS Workbench collaborative simulation software, and analyzed the stress after meshing and loading. It can be seen that the maximum equivalent stress of the drive axle housing under various conditions was less than the allowable stress value, and the evaluation index of vertical bending static strength experiment is Kn> 6, meeting the strength requirement; In the condition of full loads, the maximum deformation of the per-meter center distance is: 0.1 mm/m < 1.5 mm/m, also meeting the rigidity requirement; The experimental study is used to verify the analysis results referring the relative articles, shows that analysis results are reliable. This process provides reference for other driving axle housing and similar structure finite element analysis.

Tire Bead Overheating in Urban Buses and Trucks Using Drum Brake Systems

1998 ◽  
Vol 26 (1) ◽  
pp. 51-62
Author(s):  
A. L. A. Costa ◽  
M. Natalini ◽  
M. F. Inglese ◽  
O. A. M. Xavier
Keyword(s):  
Heat Transfer ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Thermal Energy ◽  
Structural Integrity ◽  
Experimental Temperature ◽  
Temperature Profiles ◽  
Element Analysis ◽  
Drum Brake ◽  
Fea Model

Abstract Because the structural integrity of brake systems and tires can be related to the temperature, this work proposes a transient heat transfer finite element analysis (FEA) model to study the overheating in drum brake systems used in trucks and urban buses. To understand the mechanics of overheating, some constructive variants have been modeled regarding the assemblage: brake, rims, and tires. The model simultaneously studies the thermal energy generated by brakes and tires and how the heat is transferred and dissipated by conduction, convection, and radiation. The simulated FEA data and the experimental temperature profiles measured with thermocouples have been compared giving good correlation.

Finite Element Analysis and Optimization of Long-Span Gantry NC Machining Center Structure

2011 ◽  
Vol 346 ◽  
pp. 379-384
Author(s):  
Shu Bo Xu ◽  
Yang Xi ◽  
Cai Nian Jing ◽  
Ke Ke Sun
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Design Method ◽  
Dynamic Performance ◽  
Plate Thickness ◽  
Element Model ◽  
Wall Structure ◽  
Characteristic Analysis ◽  
Element Analysis ◽  
Dynamic Performance Analysis

The use of finite element theory and modal analysis theory, the structure of the machine static and dynamic performance analysis and prediction using optimal design method for optimization, the new machine to improve job performance, improve processing accuracy, shorten the development cycle and enhance the competitiveness of products is very important. Selected for three-dimensional CAD modeling software-UG NX4.0 and finite element analysis software-ANSYS to set up the structure of the beam finite element model, and then post on the overall structure of the static and dynamic characteristic analysis, on the basis of optimized static and dynamic performance is more superior double wall structure of the beam. And by changing the wall thickness and the thickness of the inner wall, as well as the reinforcement plate thickness overall sensitivity analysis shows that changes in these three parameters on the dynamic characteristics of post impact. Application of topology optimization methods, determine the optimal structure of the beam ultimately.

3D FEA Modeling of Hard Turning

2002 ◽  
Vol 124 (2) ◽  
pp. 189-199 ◽  
Author(s):  
Y. B. Guo ◽  
C. R. Liu
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Geometric Model ◽  
Friction Model ◽  
Dominant Factor ◽  
Analysis Model ◽  
Element Analysis ◽  
Plastic Properties ◽  
Fea Model ◽  
Model Predictions

A practical explicit 3D finite element analysis model has been developed and implemented to analyze turning hardened AISI 52100 steels using a PCBN cutting tool. The finite element analysis incorporated the thermo-elastic-plastic properties of the work material in machining. An improved friction model has been proposed to characterize tool-chip interaction with the friction coefficient and shear flow stresses determined by force calibration and material tests, respectively. A geometric model has been established to simulate a 3D turning. FEA Model predictions have reasonable accuracy for chip geometry, forces, residual stresses, and cutting temperatures. FEA model sensitivity analysis indicates that the prediction is consistent using a suitable magnitude of material failure strain for chip separation, the simulation gives reasonable results using the experimentally determined material properties, the proposed friction model is valid and the sticking region on the tool-chip interface is a dominant factor of model predictions.

A Finite Element Analysis Study of Non-Linear Behavior in a Bolted Connection

1999 ◽  
Author(s):  
Richard B. Englund ◽  
David H. Johnson ◽  
Shannon K. Sweeney
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Sliding Friction ◽  
Element Model ◽  
Element Analysis ◽  
Bolted Connection ◽  
Fea Model ◽  
Linear Behavior ◽  
Radial Loading ◽  
The Finite Element Model

Abstract A finite element analysis (FEA) model of the interaction of a nut and bolt was used to investigate the effects of sliding, friction, and yielding in a bolted connection. The finite element model was developed as a two-dimensional, axisymmetric system, which allowed the study of axial and radial loading and displacements. This model did not permit evaluation of hoop or torsional effects such as tightening or the helical thread form. Results presented in this paper include the distribution of load between consecutive threads, the relative sliding along thread faces, and the stress distribution and regions of yielding in the model. Finally, a comparison to previous, linear analysis work and to published experimental data is made to conclude the paper.

Finite Element Analysis Model of Corrosion Fatigue for TIG Welding Workpiece

2016 ◽  
Vol 707 ◽  
pp. 154-158
Author(s):  
Somsak Limwongsakorn ◽  
Wasawat Nakkiew ◽  
Adirek Baisukhan
Keyword(s):  
Residual Stress ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Fatigue Life ◽  
Corrosion Fatigue ◽  
Welding Process ◽  
Simulation Software ◽  
Tig Welding ◽  
Element Analysis ◽  
Fea Model

The proposed finite element analysis (FEA) model was constructed using FEA simulation software, ANSYS program, for determining effects of corrosion fatigue (CF) from TIG welding process on AISI 304 stainless steel workpiece. The FEA model of TIG welding process was developed from Goldak's double ellipsoid moving heat source. In this paper, the residual stress results obtained from the FEA model were consistent with results from the X-ray diffraction (XRD) method. The residual stress was further used as an input in the next step of corrosion fatigue analysis. The predictive CF life result obtained from the FEA CF model were consistent with the value obtained from stress-life curve (S-N curve) from the reference literaturature. Therefore, the proposed FEA of CF model was then used for predicting the corrosion fatigue life on TIG welding workpiece, the results from the model showed the corrosion fatigue life of 1,794 cycles with testing condition of the frequency ( f ) = 0.1 Hz and the equivalent load of 67.5 kN (equal to 150 MPa) with R = 0.25.

scholarly journals Eliminating Underconstraint in Double Parallelogram Flexure Mechanisms

2015 ◽  
Vol 137 (9) ◽  
Author(s):  
Robert M. Panas ◽  
Jonathan B. Hopkins
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Experimental Measurement ◽  
Degrees Of Freedom ◽  
Dynamic Performance ◽  
Average Error ◽  
Static Stiffness ◽  
Element Analysis ◽  
Linkage Design ◽  
Analytical Expressions

We present an improved flexure linkage design for removing underconstraint in a double parallelogram (DP) linear flexural mechanism. This new linkage alleviates many of the problems associated with current linkage design solutions such as static and dynamic performance losses and increased footprint. The improvements of the new linkage design will enable wider adoption of underconstraint eliminating (UE) linkages, especially in the design of linear flexural bearings. Comparisons are provided between the new linkage design and existing UE designs over a range of features including footprint, dynamics, and kinematics. A nested linkage design is shown through finite element analysis (FEA) and experimental measurement to work as predicted in selectively eliminating the underconstrained degrees-of-freedom (DOF) in DP linear flexure bearings. The improved bearing shows an 11 × gain in the resonance frequency and 134× gain in static stiffness of the underconstrained DOF, as designed. Analytical expressions are presented for designers to calculate the linear performance of the nested UE linkage (average error < 5%). The concept presented in this paper is extended to an analogous double-nested rotary flexure design.

Sign in / Sign up

Export Citation Format

Share Document