Finite Element Analysis and Optimization of Long-Span Gantry NC Machining Center Structure

2011 ◽  
Vol 346 ◽  
pp. 379-384
Author(s):  
Shu Bo Xu ◽  
Yang Xi ◽  
Cai Nian Jing ◽  
Ke Ke Sun

The use of finite element theory and modal analysis theory, the structure of the machine static and dynamic performance analysis and prediction using optimal design method for optimization, the new machine to improve job performance, improve processing accuracy, shorten the development cycle and enhance the competitiveness of products is very important. Selected for three-dimensional CAD modeling software-UG NX4.0 and finite element analysis software-ANSYS to set up the structure of the beam finite element model, and then post on the overall structure of the static and dynamic characteristic analysis, on the basis of optimized static and dynamic performance is more superior double wall structure of the beam. And by changing the wall thickness and the thickness of the inner wall, as well as the reinforcement plate thickness overall sensitivity analysis shows that changes in these three parameters on the dynamic characteristics of post impact. Application of topology optimization methods, determine the optimal structure of the beam ultimately.

2011 ◽  
Vol 697-698 ◽  
pp. 176-181
Author(s):  
Shu Bo Xu ◽  
K.K. Sun ◽  
Cai Nian Jing ◽  
Guo Cheng Ren

This paper reviews the background and significance to investigate the high-speed speed blanking process modeling simulation and optimization of large blanking machine equipment for CNC uncoiling, leveling and shearing line. And a powerful tool has been providing to of heavy machinery optimal design specifications. The finite element model of beam structure has been established by using a three-dimensional modeling software UG NX4.0 CAD and finite element analysis software ANSYS. Then the static and dynamic characteristics results of the whole beam structure have been simulated. On the basis of analysis results, the optimal static and dynamic performance of square cross-section of the beam structure has been obtained. Drawings at the design stage of large blanking machine equipment for NC uncoiling, leveling and shearing line, the use of finite element theory and modal analysis theory, the structure of the blanking machine static and dynamic performance analysis and prediction using optimal design method for optimization, the new machine to improve job performance, improve processing accuracy, shorten the development cycle and enhance the competitiveness of products is very important.


2011 ◽  
Vol 128-129 ◽  
pp. 1316-1320
Author(s):  
Nian Qin Guo ◽  
Wei Liu ◽  
Wei Ping Huang

The finite element model of the combined vibrating screen was established by using ANSYS. Modal characteristic analysis and static analysis on the whole unit of screen box were done, and natural frequencies and modal shapes in the top 15 orders were obtained, distribution regularities of stress and deformation of each part of the screen box under the static load were revealed, providing the necessary basis for the improvement design and research on screen box.


2014 ◽  
Vol 1014 ◽  
pp. 143-146
Author(s):  
Shuai Chen ◽  
Cun Gui Yu

This study is based on the graduation design for undergraduate course. In the paper, finite element analysis software ANSYS had been used to create the finite element model of a cannon barrel. On this basis, the vibration modal analysis of the barrel was conducted. Through the model analysis, the natural frequency and modal shape of the cannon barrel was obtained. The situations of stiffness strength and elasticity deformation about each part of the barrel were got by analysis of the modal shape. By this way, we can verify the rationality of the barrel design .Also it can provide improvements of the weak place of the structure for people to improve the stiffness and shooting precision of the gun, in order to make the dynamics characteristics of the gun more reasonable.


2011 ◽  
Vol 80-81 ◽  
pp. 1016-1020 ◽  
Author(s):  
Wei Huang ◽  
Chang Song Ou ◽  
Hai Man Lu ◽  
Zheng Liang Xie

According to the limit working conditions of the gantry milling machine column, this paper adopts Parametric Design Language APDL to set up finite element model and make finite element analysis. Based on the analysis, the topology optimization method of column structure is proposed, and the optimal design method is established to minimize the weight. The finite element analysis is made again to analyze the rearranged column structure. Compared with the design made through experience, optimally designed column can reduce 10% weight. And the critical displacement and maximum stress are not affected.


2013 ◽  
Vol 589-590 ◽  
pp. 740-745
Author(s):  
Li Meng Wang ◽  
Xiao Zhou Li ◽  
Jin Kai Xu ◽  
Lin Lin ◽  
Jing Dong Wang ◽  
...  

In this paper, ultrasonic vibration turn-milling machine tool has been designed based on the analysis of processing principle . CATIA is used to generate three-dimensional solid model for the overall layout structure of high speed miniature lathe, while finite element analysis software is used to achieve dynamic performance analysis, so as to obtain each factorial of machine-tool vibration and natural frequency. The results are important to machine optimization and the construction of experimental prototype, and will guide the next work.


2013 ◽  
Vol 690-693 ◽  
pp. 2496-2500
Author(s):  
Gui Qiang Liang ◽  
Mei Lin ◽  
Ting Ting Guo

In order to get an accurate analysis results for static and modal characteristics of a machining center, finite element analysis method was taken. Taking a horizontal machining center as example, solid model was established firstly. Finite element model containing joint parameters was established in ANSYS. With the help of finite element method, static and modal characteristics of the horizontal machining center were carried out. It was concluded that the horizontal machining center has comparatively smaller static stiffness in Z direction; in order to improve modal characteristic of the horizontal machining center, the column and worktable should be paid more attention. The research results provide guidance for finite element analysis and optimization of whole machine tool.


2010 ◽  
Vol 37-38 ◽  
pp. 378-381 ◽  
Author(s):  
Yao Man Zhang ◽  
Zhi Kun Xie ◽  
Qi Wei Liu

The linear rolling guideway is one of the most essential parts of the machine tool. So it is very important to analyze the dynamic-static characteristic of the machine tool by considering rolling guideway for the study of the effect on machinery function. The research is based on a NC machine tool produced by a certain plant of machine tools. In this study, methods of simulating the rolling guideway support were studied; and the configuration of the spring damper elements of the bearing supports were investigated. The finite element analysis on the CKS6125 machine tool was used to confirm its dynamic characteristics. The finite element analysis models were validated by some experiments.


2007 ◽  
Vol 35 (3) ◽  
pp. 226-238 ◽  
Author(s):  
K. M. Jeong ◽  
K. W. Kim ◽  
H. G. Beom ◽  
J. U. Park

Abstract The effects of variations in stiffness and geometry on the nonuniformity of tires are investigated by using the finite element analysis. In order to evaluate tire uniformity, a three-dimensional finite element model of the tire with imperfections is developed. This paper considers how imperfections, such as variations in stiffness or geometry and run-out, contribute to detrimental effects on tire nonuniformity. It is found that the radial force variation of a tire with imperfections depends strongly on the geometrical variations of the tire.


Materials ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1152
Author(s):  
Rafał Nowak ◽  
Anna Olejnik ◽  
Hanna Gerber ◽  
Roman Frątczak ◽  
Ewa Zawiślak

The aim of this study was to compare the reduced stresses according to Huber’s hypothesis and the displacement pattern in the region of the facial skeleton using a tooth- or bone-borne appliance in surgically assisted rapid maxillary expansion (SARME). In the current literature, the lack of updated reports about biomechanical effects in bone-borne appliances used in SARME is noticeable. Finite element analysis (FEA) was used for this study. Six facial skeleton models were created, five with various variants of osteotomy and one without osteotomy. Two different appliances for maxillary expansion were used for each model. The three-dimensional (3D) model of the facial skeleton was created on the basis of spiral computed tomography (CT) scans of a 32-year-old patient with maxillary constriction. The finite element model was built using ANSYS 15.0 software, in which the computations were carried out. Stress distributions and displacement values along the 3D axes were found for each osteotomy variant with the expansion of the tooth- and the bone-borne devices at a level of 0.5 mm. The investigation showed that in the case of a full osteotomy of the maxilla, as described by Bell and Epker in 1976, the method of fixing the appliance for maxillary expansion had no impact on the distribution of the reduced stresses according to Huber’s hypothesis in the facial skeleton. In the case of the bone-borne appliance, the load on the teeth, which may lead to periodontal and orthodontic complications, was eliminated. In the case of a full osteotomy of the maxilla, displacements in the buccolingual direction for all the variables of the bone-borne appliance were slightly bigger than for the tooth-borne appliance.


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