Experimental Investigation of Laser Sintering of Conductive Adhesive for Functional Prototypes Produced by Embedding Stereolithography

2014 ◽  
Vol 1038 ◽  
pp. 75-81
Author(s):  
Bernd Niese ◽  
Philipp Amend ◽  
Uwe Urmoneit ◽  
Stephan Roth ◽  
Michael Schmidt

Embedding stereolithography (eSLA) is an additive, hybrid process, which provides a flexible production of 3D components and the ability to integrate electrical and optical conductive structures and functional components within parts. However, the embedding of conductive circuits in stereolithography (SLA) parts assumes usage of process technologies, which enables their direct integration of conductive circuits during the layer-wise building process. In this context, a promising method for in-situ generation of conductive circuits is dispensing of conductive adhesive on the current surface of the SLA part and its subsequent sintering. In this paper, the laser sintering (λ = 355 nm) of conductive adhesive mainly consisting of silver nanoparticles is investigated. The work intends to evaluate the curing behavior of the conductive adhesive, the beam-matter-interactions and the thermal damage of the SLA substrate. The investigations revealed a fast and flexible laser sintering process for the generation of conductive circuits with sufficient electrical conductivity and sufficient current capacity load. In this context, a characterization of the conductive structures is done by measuring their electrical resistance and their potential current capacity load.

2018 ◽  
Vol 18 (2) ◽  
pp. 80-95
Author(s):  
H. Danninger ◽  
G. Leitner ◽  
Ch. Gierl-Mayer

Abstract In situ characterization of the sintering process is a difficult task, in particular for systems without pronounced dimensional changes. Dilatometry is not too helpful in those cases, and therefore other properties have to be recorded. In the present study, sintering of ferrous powder compacts was studied in situ by measuring the thermal diffusivity a using a laser flash apparatus. This property is a measure to characterise the heat flow through a material; it depends on the contact area between the particles and thus reveals their change during sintering. It is shown that the change of a during sintering of ferrous compacts is much less pronounced than in the case of cemented carbides which is not surprising when regarding the widely differing porosity changes. The results are however in good agreement with expectations when considering some experimental limitations. The trend for the thermal conductivity λ. which can be calculated from a, the specific heat and the density, is in good agreement with that found for the electrical conductivity, both properties being linked through Wiedemann-Franz’ law.


2010 ◽  
Vol 105-106 ◽  
pp. 70-74
Author(s):  
Jian Guang Xu ◽  
Hui Qiang Li ◽  
Hou An Zhang

SiC reinforced MoSi2 composites have been successfully prepared by pressureless sintering from mechanical-assistant combustion synthesized powders. The sintering temperatures and holding time were 1500°C~1650°C at a heating rate of 10K/min and 1 hour, respectively. The microstructure and mechanical properties of the as-sintered composites were investigated. SEM micrographs of SiC/MoSi2 composites showed that SiC particles were homogeneously distributed in MoSi2 matrix. The Vickers hardness, flexural strength and fracture toughness of the SiC/MoSi2 composites were up to 15.50GPa, 468.7MPa and 9.35MPa•m1/2, respectively. The morphologies of fractured surface of the composites revealed the mechanism to improve mechanical properties of MoSi2 matrix. At last, the cyclic oxidation behavior of the composites was discussed. The results of this work showed that in situ SiC/MoSi2 composite powder prepared by MASHS technique could be successfully sintered via pressureless sintering process and significant improvement of room temperature mechanical and anti-oxidation properties could be achieved.


Polymer ◽  
2005 ◽  
Vol 46 (17) ◽  
pp. 6657-6665 ◽  
Author(s):  
E. Espuche ◽  
L. David ◽  
C. Rochas ◽  
J.L. Afeld ◽  
J.M. Compton ◽  
...  

Author(s):  
R. E. Herfert

Studies of the nature of a surface, either metallic or nonmetallic, in the past, have been limited to the instrumentation available for these measurements. In the past, optical microscopy, replica transmission electron microscopy, electron or X-ray diffraction and optical or X-ray spectroscopy have provided the means of surface characterization. Actually, some of these techniques are not purely surface; the depth of penetration may be a few thousands of an inch. Within the last five years, instrumentation has been made available which now makes it practical for use to study the outer few 100A of layers and characterize it completely from a chemical, physical, and crystallographic standpoint. The scanning electron microscope (SEM) provides a means of viewing the surface of a material in situ to magnifications as high as 250,000X.


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