Revised Injection Mold Design and Flow Analysis Based on Pro/E

2012 ◽  
Vol 472-475 ◽  
pp. 1441-1445
Author(s):  
Ying Huang ◽  
Ming Di Wang ◽  
Jie Li ◽  
Zheng Chen
Keyword(s):  
Structural Characteristics ◽  
Flow Analysis ◽  
Production Costs ◽  
Production Cycle ◽  
Mold Design ◽  
Injection Mold ◽  
Gating System ◽  
Design Time ◽  
Injection Mold Design ◽  
Selection Of

The selection of the mold parting surface, gating system, core-pulling mechanism, injection machine and computational problems of injection mold structure is described by analyzing the structural characteristics and requirements of the plastic thermos shell. In order to improve productivity and reduce production costs, Pro/E is applied to the design of injection molding mold. At the same time, Plastic Adviser is used in the liquidity analysis of shell .This method can reduce design time and production cycle.

The Optical Fiber Connector Ceramic Insert Core Injection Mold Design

2014 ◽  
Vol 624 ◽  
pp. 712-714
Author(s):  
Pei Yun Ao
Keyword(s):  
Optical Fiber ◽  
Structural Characteristics ◽  
Flow Characteristics ◽  
Powder Injection ◽  
Mold Design ◽  
Injection Mold ◽  
Additive Formulation ◽  
Injection Mold Design ◽  
Optical Fiber Connector ◽  
Ceramic Insert

According to the structural characteristics of optical fiber connector Ceramic insert core, this article analyzed the structure technology of it. Based on Mold wizard module and Pro/Moldsign module. We conducted injection mold design of optical fiber connector ceramic insert core; Put forward the flow characteristics of zirconia powder injection feeding and binder, lubricants and other additive formulation.

Numerical Simulation and Balance Design of Rubber Injection Mold Gating System Based on POLYFLOW

2012 ◽  
Vol 501 ◽  
pp. 190-195
Author(s):  
Lian Shuai Chen ◽  
Hui Min Zhang ◽  
Jia Teng Niu
Keyword(s):  
Numerical Simulation ◽  
Injection Molding ◽  
Injection Velocity ◽  
Mold Design ◽  
Injection Mold ◽  
Gating System ◽  
Processing Parameter ◽  
Inlet Flow ◽  
Injection Mold Design ◽  
Runner Design

Rubber injection molding is applied in more and more applications in rubber production process. Design of gating system is the most important in rubber injection mold design. Poor runner design will lead to uneven injection velocity and pressure which affect the size and shape and the quality of the rubber products. This paper first adopted POLYFLOW numerical simulation. Three different inlet flow rates for multi-cavity mold were simulated and analyzed by POLYFLOW software in this paper. Non-equilibrium gating system was further optimized by the calculation method of Balanced Gate Value and numerical simulation. The best inlet flow rate and the best runner size were ultimately obtained. It was proven that Numerical simulation results are of great significance for rubber injection mold design and injection molding processing parameter selection.

Optimal Layout and Sizing of Ejector Pins for Injection Mold Design

1998 ◽  
Author(s):  
Seongjoon Kwak ◽  
Kunwoo Lee
Keyword(s):  
Wavelet Transform ◽  
Injection Molding ◽  
Mold Design ◽  
Injection Mold ◽  
Optimal Layout ◽  
Rule Based ◽  
Rule Based System ◽  
Molded Part ◽  
Injection Mold Design ◽  
Local Stresses

Abstract Injection molding is the most prevalent technology used for processing thermoplastic polymers. At the end of the injection molding cycle, the plastic molded part should be ejected when the injection mold opens. Complex moldings with bosses, ribs, or other features are generally ejected by ejector pins because they are economical and easy to be installed. However, the ejector pins can cause high local stresses and strains in the molding at the stage of ejection leading to the part deformation and damage. This paper proposes a method to determine the layout and size of the ejector pins required to eject thermoplastic moldings with minimizing the part deformation and damage. The proposed method calculates the distribution of the necessary ejecting forces to overcome the friction between the part and its mold. Then, it transforms the ejecting forces into a certain number of representative forces by the wavelet transform. Finally, we can get the location and size of the ejector pins corresponding to the discrete ejecting forces with the help of a rule-based system. The proposed method helps an injection mold designer to systematically obtain an optimum ejector design.

The Application of Moldflow in Injection Mold Design of Mobile Phone Cover

2011 ◽  
Vol 228-229 ◽  
pp. 542-547
Author(s):  
Wen Jian Zhang ◽  
Qi Zhang
Keyword(s):  
Mobile Phone ◽  
Simulation Analysis ◽  
Three Dimensional ◽  
Element Model ◽  
Mold Design ◽  
Injection Mold ◽  
Three Dimensional Model ◽  
Molding Process ◽  
Injection Mold Design ◽  
Cae Technology

Based the CAE technology, the paper introduced the application of Moldflow Insight in injection mold design of mobile phone cover. First, we must preprocess the finite element model, including importing three-dimensional model, meshing, and process setting. And then, we can use preliminary simulation analysis to determine the number and location of the gate. Finally to filling, cooling, packing and warpage analysis for part which can help us to find the causes from warpage generated. By optimizing the molding process parameters, adjusting the dwell pressure and the dwell time we can get less warpage, which can meet the precision demand of parts, consequently, the result can provide gist for the mold designers to design and for the injection molding technologist to process parameter adjustment.

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