Hot Corrosion Behavior of NiCoCrAlYSiHf Coating Deposited by Arc Ion Plating

2012 ◽  
Vol 472-475 ◽  
pp. 395-399
Author(s):  
Jia Hui Qu ◽  
Cean Guo ◽  
Jian Zhang

Abstract: NiCoCrAlYSiHf coatings have been prepared by arc ion plating (AIP) on CrNi3MoVA steel ,which their microstructure and isothermal oxidation behavior at 950°C studied using SRD,SEM and EDAX. The results indicate that NiCoCrAlYSiHf coatings substantially increase the high-temperature oxidation resistance of CrNi3MoVA steel and the oxidation process was retarded mainly by the presence of α-Al2O3 oxide scale on the coating. Meanwhile, the major diffusion occured between the substrate element Fe and the coating element Co while Cr mainly distributed in the coating.

2010 ◽  
Vol 97-101 ◽  
pp. 1479-1483
Author(s):  
Yan Cai ◽  
Chun Hu Tao ◽  
Feng Lu ◽  
Jian Ping Li

Gradient Zr/ZrN/Zr layer was deposited as a diffusion barrier between the NiCrAlYSi The overlay coating and Ni-base superalloy DZ125 by arc ion plating(AIP). The microstructure and high-temperature oxidation behavior of the diffusion barrier were studied. The results show that the gradient diffusion barrier is homogeneous and compact, and has strong bond strength with the substrate. The diffusion barrier is composed of three layers, among which the inner and outer layers are rich in Zr, and the middle layer is rich in ZrN. The main phase structure of the diffusion barrier is ZrN(200). During high temperature oxidation at 1100°C, the Zr/ZrN/Zr/HY3 compound coating system presents excellent oxidation resistance.


2020 ◽  
Vol 20 (7) ◽  
pp. 4394-4397
Author(s):  
Wang Ryeol Kim ◽  
Sungbo Heo ◽  
Hyundong Kim ◽  
Jun-Ho Kim ◽  
In-Wook Park ◽  
...  

High temperature oxidation behavior of nanocomposite films is very important characteristics for application of machining and cutting tools. Quaternary Cr–Al–Si–N nanocomposite films with various compositions were deposited onto WC-Co and Si wafer substrates using a filtered arc ion plating technique. The composition of the films were controlled by different combinations of CrAl2 and Cr4Si composite target power in a reactive gas mixture of high purity Ar and N2 during depositions. The instrumental analyses revealed that the synthesized Cr–Al–Si–N films with Si content of 2.78 at.% were nanocomposites consisting of nano-sized crystallites (3–7 nm in dia.) and a thin layer of amorphous Si3N4 phases. The nanohardness of the Cr–Al–Si–N films exhibited the maximum values of ~42 GPa at a Si content of ~2.78 at.% due to the microstructural change to nanocomposite as well as solid-solution hardening. The Cr–Al–Si–N film shows superior result of oxidation resistance at 1050 °C for 30 min in air. Based on the XRD and GDOES analyses on the oxidized films, it could be revealed that the enrichment of Al (17.94 at.%) and Cr (26.24 at.%) elements in the film leads to form an Al2O3 and Cr2O3 layer on the Cr–Al–Si–N film surface. Therefore, in this study, the microstructural changes on the mechanical properties and oxidation behavior with various compositions in the Cr–Al–Si–N nanocomposite films were discussed and correlated with the deposition parameters.


2011 ◽  
Vol 686 ◽  
pp. 613-617
Author(s):  
Jian Zhang ◽  
Cean Guo ◽  
Gang Zhang ◽  
Chong Rui Wang ◽  
Shi Ming Hao

NiCrAlY coatings were deposited on CrNi3MoVA steel substrates by means of magnetron sputtering. The coatings were characterized in terms of their microstructure, hardness, friction coefficient, high-temperature oxidation resistance. Micro-indentation and tribometer testers were employed to measure the mechanical properties of NiCrAlY coatings and CrNi3MoVA steel. The results showed that the hardness of the coatings ranged from 5.7 to 5.9 GPa, with a higher value than that of CrNi3MoVA steel(4.1-4.3 GPa). The coefficient of steady-state friction of the coatings against 45-carbon-steel balls ranged from 0.35 to 0.40, with a lower value than that of CrNi3MoVA steel(0.63-0.68). The isothermal oxidation behavior at 850°C of the coatings were studied in comparison with CrNi3MoVA steel substrates. The results indicated that NiCrAlY coatings substantially increase the high-temperature oxidation resistance of CrNi3MoVA steel and the oxidation process was retarded mainly by the presence of outer complex oxide scales and a continuous Al2O3 inner layer on the coating.


2006 ◽  
Vol 510-511 ◽  
pp. 410-413
Author(s):  
Y.A. Shapovalov ◽  
Dong Bok Lee

The high temperature oxidation behavior of the TiAl(La)N coating, which was deposited on a steel substrate by the arc-ion plating method, was investigated at 700, 800 and 900oC in atmospheric air. The oxidation kinetics of the coating were mainly governed by the inward diffusion of oxygen and outward transport of nitrogen. The oxide scale was porous, nonadherent, and prone to cracking, indicating the oxidation resistance above 700oC is poor.


2012 ◽  
Vol 18-19 ◽  
pp. 281-290
Author(s):  
Onur Eser ◽  
S. Kurama

In the present study the oxidation behavior of β-SiAlON ceramics, which were produced from conventional and high energy mechanical milled powders, was investigated. High energy mechanically milled powders have lower particle sizes ( 130 nm) than those of conventional powders (216 nm) and fully densified at lower temperatures with less amount of additives. The amount of additive is an important parameter to improve the high temperature oxidation resistance of SiAlON ceramics. The cyclic and isothermal oxidation tests were carried out at 1300 and 1400°C in dry air environment. The weight gain of oxidized samples was measured during the oxidation process. The alteration of oxide layer was analyzed by XRD and SEM. The results indicate that oxidation resistance of the samples produced from mechanically milled powders with less amount of additive is higher than that of conventional one. Therefore, β-SiAlON ceramics which were sintered at 100°C lower temperatures with less amount of additive (3.5 wt. % Y2O3), showed a better oxidation resistance.


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