Research on Modular Division Method of CNC Machine Tool

2012 ◽  
Vol 503-504 ◽  
pp. 78-81
Author(s):  
Zhong Qi Sheng ◽  
Zong Xiao Zhu ◽  
Xiang Dong Shi ◽  
Chao Biao Zhang
Keyword(s):  
Machine Tool ◽  
High Speed ◽  
Modular Design ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Cnc Turning ◽  
Modular Products ◽  
Turning Center ◽  
The Cost

Modular division is the first step of modular design, which also is the premise and basis of modular design. Whether modular division is reasonable can directly affect the systemic function performance and the cost of modular products. This paper introduces a new sort of modular division method, which divides the modules by calculating the correlations among sub-functions. At last, taking the high-speed CNC turning center as example, which is made by Shenyang Machine Tool Group, this paper proved the effectiveness and feasibility of the method.

Experimental Study on Backlash Compensation of CNC Machine Tool

2012 ◽  
Vol 580 ◽  
pp. 419-422 ◽  
Author(s):  
Xiao Long Shen ◽  
Jia Ying Hu ◽  
Ming Jun Zhang ◽  
Lai Xi Zhang
Keyword(s):  
Machine Tool ◽  
Evaluation System ◽  
High Speed ◽  
Basic Feature ◽  
Geometric Error ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Position Accuracy ◽  
Different Types ◽  
Types Of Error

The backlash compensation has a great effect on the synthetical precision of CNC machine tool. Here, the measuring and backlash compensating technologies were investigated for high-speed CNC machine tool. Following, the backlash compensation of the synthetical geometric error of the interpolatimg movement and the evaluation system of position accuracy were proposed during CNC machine tool processing. The results indicate that the basic feature of error is established and provides a basis for putting forward the new error measurement method under the essential measuring condition. It also could be applied for different types of error compensation, shows that the backlash of the milling processing could be well compensated.

Numerical Simulation Analysis of Temperature Field for Motorized Spindle of High-Grade CNC Machine Tool Based on ANSYS

2010 ◽  
Vol 455 ◽  
pp. 33-36 ◽  
Author(s):  
C.Q. Li ◽  
Xiao Dong Zhang ◽  
Q. Zhang ◽  
H. Li
Keyword(s):  
Temperature Field ◽  
Machine Tool ◽  
High Speed ◽  
Thermal Deformation ◽  
Simulation Analysis ◽  
Transient Temperature ◽  
High Grade ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Motorized Spindle

To solve the problems that the thermal deformation of the High-Grade CNC machine tool has much effect on accuracy and quality of the produces, the structure characteristics of the high speed motorized spindle is firstly introduced in this paper. Then one type of motorized spindle and supporting structure are selected, and the thermal boundary parameters are calculated. Much more the static and transient temperature field are simulated by using FEA software ANSYS in one working condition. At last, the main measures to improve the uneven temperature field and the plans to reduce the thermal deformation are put forward, which are provided some technical bases for the equipment to achieve the high-speed and high-precision machining.

Recent Patents on the Structure of High-Speed Motorized Spindle

2019 ◽  
Vol 12 (2) ◽  
pp. 125-137
Author(s):  
Ye Dai ◽  
Wen-Qiang Wei ◽  
Xue-Liang Zhang ◽  
Yun-Shan Qi
Keyword(s):  
Research And Development ◽  
Machine Tool ◽  
High Precision ◽  
High Speed ◽  
Numerical Control ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Motorized Spindle ◽  
The Core ◽  
Spindle Structure

Background: As one of the core components of high-speed CNC machine tool, high-speed motorized spindle is the core functional component of high precision CNC machine tool, which has become the key research and development object of the world. Objective: By comparing and discussing the patents of high-speed motorized spindle, some valuable conclusions have been drawn to predict the future research and development of high-speed motorized spindle. Methods: By analyzing the characteristics of high-speed motorized spindle structure, the influence of high-speed motorized spindle on high-speed machining technology was explicated. Combining with the key technology of high-speed motorized spindle, the patents related to high-speed motorized spindle structure were used for investigation. Results: With the rapid development of high-speed cutting and numerical control technology and the need of practical application, the requirement for high-speed spindle performance has increased. Motorized spindle technology has the characteristics of high speed, high strength, high power, high torque and low speed, high precision, high reliability and long life, offering diversified bearing and lubrication cooling methods and serving as an intelligent system. Conclusion: The different levels of improvement and renovation of the structure with high-speed motorized spindle, by adding lubrication and cooling device to the spindle have improve the performance of spindle, addressing the loopholes in the technology and making it more practical.

Research on Thermal Characteristic of Spindle System of CNC Machine Tool

2012 ◽  
Vol 510 ◽  
pp. 23-27 ◽  
Author(s):  
Zhong Qi Sheng ◽  
Zong Xiao Zhu ◽  
Chang Chun Liu ◽  
Chao Biao Zhang
Keyword(s):  
Machine Tool ◽  
Thermal Characteristic ◽  
Thermal Error ◽  
Element Model ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Spindle System ◽  
Turning Center ◽  
Machine Spindle ◽  
Steady Temperature Field

The main heat source of the spindle system of CNC machine tool has been analyzed. The friction heat of the motor as well as the bearing has been calculated. This paper established the finite element model of the spindle system of a precise CNC turning center, and used ANSYS to analyze the steady temperature field of the spindle system and the thermal deformation of the spindle. Finally, this paper proposed a solution to install a cooling sleeve in front of the spindle box, which can apparently reduce the thermal error of machine spindle.

Research on Module Selection Method in the Modular Design of CNC Machine Tool

2012 ◽  
Vol 619 ◽  
pp. 351-354
Author(s):  
Chao Biao Zhang ◽  
Peng Jia Wang ◽  
Zhong Qi Sheng ◽  
Yong Xian Liu
Keyword(s):  
Machine Tool ◽  
Modular Design ◽  
Product Configuration ◽  
Selection Strategy ◽  
Cnc Machine Tool ◽  
Selection System ◽  
Cnc Machine ◽  
Optimal Matching ◽  
Fuzzy Similarity ◽  
Module Selection

In modular design of product, seeking the optimal matching module and realize the optimal combination of product configuration is very important. This paper analyzes the module selection strategy in modular design of CNC machine tool, give the module selection algorithm. Relevant theory of fuzzy similarity optimal ratio is introduced on the search for the optimal matching module, and module selection system is developed by MATLAB. Finally, through an example, prove the effectiveness of the proposed algorithm and convenience of module selection system.

Development of a High-Speed and High-Accuracy Machining System Based on Servo-Data Control – Evaluation of Prototype System –

2011 ◽  
Vol 5 (6) ◽  
pp. 855-861 ◽  
Author(s):  
Mikio Fujio ◽  
Keyword(s):  
Machine Tool ◽  
High Speed ◽  
Geometric Model ◽  
High Accuracy ◽  
Numerical Control ◽  
Prototype System ◽  
Cnc Machine Tool ◽  
Accuracy Control ◽  
Cnc Machine ◽  
Machining System

High-speed and high-accuracy control technology has been developed in Japan and applied to CNC (Computer Numerical Control) machine tools. Therefore, a CNC machine tool, which is made in Japan, has shown a successful history of its performance. Further development of these technologies is important for Japan to maintain its leadership in advanced manufacturing. The purpose of this research is to develop a high-speed and high-accuracy machining system. Two methods are implemented in the proposed prototype system. The first method is “geometric-model interpolation,” which is used to generate high-speed and highaccuracy command positions, and the second method is “predictive compensation,” which is used to correct machining errors. In the proposed prototype system, these errors are simulated preliminarily and compensated for in the servo data by controlling the position and the feed rate. This report describes the configuration of the proposed prototype system, and the performance of the prototype is evaluated by comparing its speed and accuracy with an existing commercial CNC machine tool. The results show that the prototype system is able to control a CNC machine tool with higher speed and greater accuracy than current CNC machine tool systems.

The Evaluation and Algorithm of CNC Machine Tool Module Combination Configuration Program

2012 ◽  
Vol 229-231 ◽  
pp. 1846-1849
Author(s):  
Zhong Qi Sheng ◽  
Chang Chun Liu ◽  
Sheng Li Dai ◽  
Yu Chang Liu
Keyword(s):  
Machine Tool ◽  
Modular Design ◽  
Design Method ◽  
Evaluation Model ◽  
Market Competition ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Analytic Hierarchy ◽  
Evaluation Question ◽  
Evaluation Algorithm

Modular design is an effective design concept and method that adapts to fierce market competition and versatile customer requirement. Solving the key questions in applying modular design method is the important research topic of modern CAD technology. This paper studies the evaluation question of module combination program, and puts forward the evaluation model for CNC machine tool product. Analytic hierarchy process is used as the evaluation algorithm of combination program. The actual evaluation is carried out to verify the model and algorithm.

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