The Effect of Baffles in Shell and Tube Heat Exchangers

2009 ◽  
Vol 62-64 ◽  
pp. 694-699 ◽  
Author(s):  
E. Akpabio ◽  
I.O. Oboh ◽  
E.O. Aluyor
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Heat Exchangers ◽  
Proper Position ◽  
Process Industries ◽  
Overall Heat Transfer Coefficient ◽  
Shell And Tube ◽  
Optimal Values ◽  
Side Flow

Shell and tube heat exchangers in their various construction modifications are probably the most widespread and commonly used basic heat exchanger configuration in the process industries. There are many modifications of the basic configuration which can be used to solve special problems. Baffles serve two functions: Most importantly, they support the tubes in the proper position during assembly and operation and prevent vibration of the tubes caused by flow-induced eddies, and secondly, they guide the shell-side flow back and forth across the tube field, increasing the velocity and the heat transfer coefficient. The objective of this paper is to find the baffle spacing at fixed baffle cut that will give us the optimal values for the overall heat transfer coefficient. To do this Microsoft Excel 2003 package was employed. The results obtained from previous studies showed that to obtain optimal values for the overall heat transfer coefficient for the shell and tube heat exchangers a baffle cut of 20 to 25 percent of the diameter is common and the maximum spacing depends on how much support the tubes need. This was used to validate the results obtained from this study.

Heat Transfer Enhancement Analysis of Al2O3-Water Nanofluid Through Parallel and Counter Flow in Shell and Tube Heat Exchangers

2017 ◽  
Vol 16 (05n06) ◽  
pp. 1750020 ◽  
Author(s):  
S. Nallusamy ◽  
N. Manikanda Prabu
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Transfer Coefficient ◽  
Mass Flow ◽  
Flow Rate ◽  
Heat Exchangers ◽  
Counter Flow ◽  
Overall Heat Transfer Coefficient ◽  
Shell And Tube

Heat exchanger plays an essential part in industrial sector in transferring the heat energy. Heat is exchanged between fluids in convection and conduction mode through the walls of the heat exchanger. If the heat transfer medium has low thermal conductivity, it will greatly limit the efficiency of the heat exchanger. Whenever the system acts subjected to an increase in the heat load, heat fluxes caused by more power and smaller size, cooling is one of the technical challenges faced by the industries. The objective of this research work is to evaluate the overall heat transfer coefficient through an experimental analysis on the convective heat transfer and flow characteristics of a nanofluid. In our experiment, the nanofluid consists of water and one percentage volume concentration of Al2O3-water nanofluid flowing through parallel and counter flow in shell and tube heat exchangers. About 50[Formula: see text]nm diameter of Al2O3 nanoparticles was used in this analysis and found that the overall heat transfer coefficient and convective heat transfer coefficient of nanofluid were slightly higher than those of the base liquid at same mass flow rate and inlet temperature. Here, there are three samples of dissimilar mass flow rates, which have been identified for conducting the experiments and their results are continuously monitored and reported. Finally, the observed results through an experimental investigation were presented and concluded that the enhancement of overall heat transfer coefficient is likely to be feasible by means of increasing the mass flow rate of base fluid and prepared nanofluid on the proportional basis.

scholarly journals Optimization of Shell and Tube Condenser for Low Temperature Thermal Desalination Plant

2021 ◽  
Vol 309 ◽  
pp. 01011
Author(s):  
R Elakkiyadasan ◽  
Kumar P Manoj ◽  
M Subramanian ◽  
N Balaji ◽  
M Karthick ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Transfer Coefficient ◽  
Mass Flow Rate ◽  
Flow Rate ◽  
Heat Exchangers ◽  
Pumping Power ◽  
Overall Heat Transfer Coefficient ◽  
Shell And Tube

In the current work, attempt for enhancing the heat exchanger of the shell and tube by analyzing the various parameters. The heat exchanger is a device used to transfer heat between at least two fluids. In the different kinds of heat exchangers utilized in various industries, shell and tube heat exchangers are presumably the most adaptable and widely heat exchangers utilized in most industrial areas. Based on the relationship between different parameters such as tube velocity, overall heat transfer coefficient, mass flow rate, and pumping power, analysis is carried out. Results show that the tube velocity increases the overall heat transfer coefficient, total pressure drop and mass flow rate of water, Pumping Power, up to the certain limit and starts to decrease. So that the parameters can be optimized by conducting the experiments based on different input parameters. The parameters which influence the optimal result are researched and recommended.

Characterization of Al2O3/Water Nanofluid through Shell and Tube Heat Exchangers over Parallel and Counter Flow

2017 ◽  
Vol 45 ◽  
pp. 155-163 ◽  
Author(s):  
S. Nallusamy
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Convective Heat Transfer ◽  
Convective Heat ◽  
Mass Flow ◽  
Counter Flow ◽  
Overall Heat Transfer Coefficient ◽  
Nano Fluid ◽  
Shell And Tube

Nanotechnology has become one of the fastest growing scientific and engineering disciplines. Nano fluids have been established to possess enhanced thermal and physical properties such as thermal conductivity, thermal diffusivity, viscosity and convective heat transfer coefficients. The aim of this research article is to analyze the overall heat transfer coefficient by doing an experimental investigation on the convective heat transfer and flow characteristics of a nano fluid. In this research, an attempt was made for the nano fluid consisting of water and 1% volume concentration of Al2O3/water Nano fluid flowing in a parallel flow, counter flow in shell and tube heat exchanger under laminar flow condition. The 50nm diameter Al2O3nanoparticles are used in this investigation and was found that the overall heat transfer coefficient and convective heat transfer coefficient of nano fluid to be slightly higher than that of the base liquid at same mass flow rate and inlet temperature. Three samples of dissimilar mass flow rates have been identified for conducting the experiments and their results are continuously monitored and reported. The experimental analysis results were concluded that the heat transfer and overall heat transfer coefficient enhancement is possible with increase in the mass flow rate of fluid and Al2O3/water nano fluid on a comparative basis.

scholarly journals Experimental Investigation Of Heat Transfer Characteristics Of Nanofluid Using Parallel Flow, Counter Flow And Shell And Tube Heat Exchanger

2015 ◽  
Vol 62 (4) ◽  
pp. 509-522 ◽  
Author(s):  
R. Dharmalingam ◽  
K.K. Sivagnanaprabhu ◽  
J. Yogaraja ◽  
S. Gunasekaran ◽  
R. Mohan
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Transfer Coefficient ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Tube Heat Exchanger ◽  
Overall Heat Transfer Coefficient ◽  
Shell And Tube

Abstract Cooling is indispensable for maintaining the desired performance and reliability over a very huge variety of products like electronic devices, computer, automobiles, high power laser system etc. Apart from the heat load amplification and heat fluxes caused by many industrial products, cooling is one of the major technical challenges encountered by the industries like manufacturing sectors, transportation, microelectronics, etc. Normally water, ethylene glycol and oil are being used as the fluid to carry away the heat in these devices. The development of nanofluid generally shows a better heat transfer characteristics than the water. This research work summarizes the experimental study of the forced convective heat transfer and flow characteristics of a nanofluid consisting of water and 1% Al2O3 (volume concentration) nanoparticle flowing in a parallel flow, counter flow and shell and tube heat exchanger under laminar flow conditions. The Al2O3 nanoparticles of about 50 nm diameter are used in this work. Three different mass flow rates have been selected and the experiments have been conducted and their results are reported. This result portrays that the overall heat transfer coefficient and dimensionless Nusselt number of nanofluid is slightly higher than that of the base liquid at same mass flow rate at same inlet temperature. From the experimental result it is clear that the overall heat transfer coefficient of the nanofluid increases with an increase in the mass flow rate. It shows that whenever mass flow rate increases, the overall heat transfer coefficient along with Nusselt number eventually increases irrespective of flow direction. It was also found that during the increase in mass flow rate LMTD value ultimately decreases irrespective of flow direction. However, shell and tube heat exchanger provides better heat transfer characteristics than parallel and counter flow heat exchanger due to multi pass flow of nanofluid. The overall heat transfer coefficient, Nusselt number and logarithmic mean temperature difference of the water and Al2O3 /water nanofluid are also studied and the results are plotted graphically.

scholarly journals Performance Analysis of Shell and Tube Type Heat Exchanger Using Aluminium Oxide (Al2O3) Nano-Particle

2021 ◽  
Vol 9 (9) ◽  
pp. 157-164
Author(s):  
Paritosh Singh
Keyword(s):  
Heat Transfer ◽  
Thermal Conductivity ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Transfer Coefficient ◽  
Solid Particles ◽  
Tube Heat Exchanger ◽  
Overall Heat Transfer Coefficient ◽  
Shell And Tube ◽  
Evacuated Tube

Abstract: Research in convective heat transfer using suspensions of nanometer sized solid particles in a base fluid started only over the past decade. Recent investigations on nanofluids, as such suspensions are often called, indicate that the suspended nanoparticles markedly change the transport properties and heat transfer characteristics of the suspension. The very first part of the research work summarizes about the various thermo physical properties of Al2O3 Nanofluid. In evacuated tube solar water heating system nanofluids are used as primary fluid and DM water as secondary fluid in Shell and Tube Heat Exchanger. The experimental analysis of Shell and Tube heat exchanger integrated with Evacuated tube solar collector have been carried out with two types of primary fluids. Research study of shell and tube heat exchanger is focused on heat transfer enhancement by usage of nano fluids. Conventional heat transfer fluids have inherently low thermal conductivity that greatly limits the heat exchange efficiency. The result of analysis shows that average relative variation in LMTD and overall heat transfer coefficient is 24.56% and 52.0% respectively. The payback period of system is reduced by 0.4 years due to saving is in replacement cost of Evacuated Tube Collector. Keywords: ETC; Nanofluid; LMTD; Thermal Conductivity; Overall heat transfer coefficient

Shell Side Flow and Heat Transfer Performances of Trisection Helical Baffle Heat Exchangers

2013 ◽  
Author(s):  
Yaping Chen ◽  
Cong Dong ◽  
Jiafeng Wu
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Heat Exchangers ◽  
Incline Angle ◽  
Shell Side ◽  
Single Vortex ◽  
Flow And Heat Transfer ◽  
Helical Baffle ◽  
Side Flow

The flow and heat transfer performances of three trisection helical baffle heat exchangers with different baffle shapes and assembly configurations, and a continuous helical baffle scheme with approximate spiral pitch were numerically simulated. The four schemes are two trisection helical baffle schemes of baffle incline angle of 20° with a circumferential overlap baffle scheme (20°TCO) and a end-to-end helical baffle scheme (20°TEE), a trisection mid-overlap helical baffle scheme with baffle incline angle of 36.2° (36.2°TMO), and a continuous helical baffle scheme with baffle helix angle of 16.8° (18.4°CH). The pressure or velocity nephograms with superimposed velocity vectors for meridian slice M1, transverse slices f and f1, and unfolded concentric hexagonal slices H2 and H3 are presented. The Dean vortex secondary flow field, which is one of the key mechanisms of enhancing heat transfer in heat exchangers, is clearly depicted showing a single vortex is formed in each baffle pitch cycle. The leakage patterns are demonstrated clearly on the unfolded concentric hexagonal slices. The results show that the 20°TCO and 18.4°CH schemes rank the first and second in shell-side heat transfer coefficient and comprehensive indexes ho/Δpo and ho/Δpo1/3. The 20°TEE scheme without circumferential overlap is considerably inferior to the 20°TCO scheme. The 36.2°TMO scheme is the worst in both shell-side heat transfer coefficient and comprehensive index ho/Δpo1/3.

Simulation and experimental analysis of heat transfer characteristics in the plate type heat exchangers using TiO2/water nanofluid

2019 ◽  
Vol 29 (4) ◽  
pp. 1343-1362 ◽  
Author(s):  
Ataollah Khanlari ◽  
Adnan Sözen ◽  
Halil İbrahim Variyenli
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Heat Exchangers ◽  
Working Fluid ◽  
Heat Transfer Characteristics ◽  
Content Type ◽  
Plate Heat ◽  
Overall Heat Transfer Coefficient ◽  
Transfer Characteristics

PurposeThe plate heat exchangers (PHE) with small size but large efficiency are compact types of heat exchangers formed by corrugated thin pressed plates, operating at higher pressures when compared to most other traditional exchangers. This paper aims to analyze heat transfer characteristics in the PHE experimentally and numerically.Design/methodology/approachComputational fluid dynamics analysis has been used to simulate the problem by using the ANSYS fluent 16 software. Also, the effect of using TiO2/water nanofluid as working fluid was investigated. TiO2/water nanofluid had 2% (Wt/Wt) nanoparticle content. To improve solubility of the TiO2nanoparticles, Triton X-100 was added to the mixture. The results have been achieved in different working condition with changes in fluid flow rate and its temperature.FindingsThe obtained results showed that using TiO2/water nanofluid improved the overall heat transfer coefficient averagely as 6%, whereas maximum improvement in overall heat transfer coefficient was 10%. Also, theoretical and experimental results are in line with each other.Originality/valueThe most important feature which separates the present study from the literature is that nanofluid is prepared by using TiO2nanoparticles in optimum size and mixing ratio with surfactant usage to prevent sedimentation and flocculation problems. This process also prevents particle accumulation that may occur inside the PHE. The main aim of the present study is to predict heat transfer characteristics of nanofluids in a plate heat exchanger. Therefore, it will be possible to analyze thermal performance of the nanofluids without any experiment.

Heat Transfer Coefficient in Helical Heat Exchangers under Turbulent Flow Conditions

2008 ◽  
Vol 4 (1) ◽  
Author(s):  
Pablo Coronel ◽  
K.P. Sandeep
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Convective Heat Transfer ◽  
Convective Heat ◽  
Heat Exchangers ◽  
Convective Heat Transfer Coefficient ◽  
Flow Conditions ◽  
Overall Heat Transfer Coefficient ◽  
Turbulent Flow Conditions

This study involved the determination of convective heat transfer coefficient in both helical and straight tubular heat exchangers under turbulent flow conditions. The experiments were conducted in helical heat exchangers, with coils of two different curvature ratios (d/D = 0.114 and 0.078), and in straight tubular heat exchangers at various flow rates (1.89 x 10-4 - 6.31 x 10-4 m3/s) and for different end-point temperatures (92 - 149 °C). The results show that the overall heat transfer coefficient (U) in the helical heat exchanger is much higher than that in straight tubular heat exchangers. In addition, U was found to be larger in the coil of larger curvature ratio (d/D = 0.114) than in the coil of smaller curvature ratio (d/D = 0.078). The inside (hi) and outside (ho) convective heat transfer coefficients were determined based on the overall heat transfer coefficient and a correlation to compute the inside convective heat transfer coefficient (hi) as a function of NRe, NPr, and d/D was developed.

scholarly journals Heat transfer analysis in counter flow shell and tube heat exchanger using of design of experiments

2021 ◽  
pp. 77-77
Author(s):  
Sakthivel Perumal ◽  
Dinesh Sundaresan ◽  
Rajkumar Sivanraju ◽  
Nega Tesfie ◽  
Kamalakannan Ramalingam ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Transfer Coefficient ◽  
Fluid Film ◽  
Heat Transfer Analysis ◽  
Counter Flow ◽  
Tube Heat Exchanger ◽  
Overall Heat Transfer Coefficient ◽  
Shell And Tube

In this research aimed to estimate the Overall heat transfer coefficient of counter flow Shell and Tube heat exchanger. Heat transfer is the phenomenon to analysis of heat transfer from one medium of fluid to another medium of fluid, it is considered as a major role in industrial applications. Numerous heat exchangers are available, in this research considered as shell and tube heat exchanger. Overall Heat Transfer Coefficient (OHTC) informed that three major factors are influenced as passing of fluid (film) media coefficient inside the tubes, circulating of fluid (film) media coefficient over in the shell and the resistance of wall made on metal. In this study Taguchi L9 Orthogonal array is executed to found the overall heat transfer coefficient with effective process parameters. Three major parameters are considered for this work are coil diameter (25 mm, 30 mm and 35 mm), Baffle thickness (15 mm, 20 mm and 25 mm) and Baffle gap (200 mm, 300 mm and 400 mm. Baffle plate thickness is highly significant factor for this experiment.

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