Finite Element Static Stiffness Analysis of the A/C Axes Bi-Rotary Milling Head

2013 ◽  
Vol 655-657 ◽  
pp. 1195-1199 ◽  
Author(s):  
Bo Shi ◽  
Mei Fa Huang ◽  
Yong Chen ◽  
Ru Kai Hu ◽  
Wu Jun Yang ◽  
...  

A/C axes bi-rotary milling head is an important functional component in gantry type five-axis CNC machine tool. The static characteristics affect directly the machining accuracy of machine tool. The paper investigates the static stiffness of A/C axes bi-rotary milling head in gantry type five-axis CNC machine tool XK2320-5X developed by a domestic company. Because this product developed depend on the experience of designers, the machining accuracy of A/C axes bi-rotary milling head of primitive XK2320-5X type cannot meet the accuracy requirement under actual working conditions. On the basis of structure design, the static stiffness analysis of the milling head under two working conditions is carried out using finite element method. The deformations of the main mechanical parts in the milling head are obtained. The analysis results indicate that the static stiffness in direction X is the weakest of the milling head and the milling head shell is the most important factor of deformation. The work done provides foundation for further structure design and machining accuracy improvement of A/C axes bi-rotary milling head.

2013 ◽  
Vol 420 ◽  
pp. 85-91 ◽  
Author(s):  
Li Gang Cai ◽  
Qiu Nan Feng ◽  
Qiang Cheng ◽  
Pei Hua Gu ◽  
Cui Zhang

The precision model of the 5-axis CNC machine tool can be built up based on the theory of kinematics for multi-body system (MBS). And then based on the precision model, the sensitivity analysis established with matrix differential is a method of identifying geometric error parameters for machine tool. And the geometric error factors of major parts that have relatively significant influence on comprehensive spatial error of the machine tool are identified. Finally, important theoretical basis for improving the titanium alloy Five-axis CNC machining center reasonably and for the error compensation can be provided.


2011 ◽  
Vol 130-134 ◽  
pp. 2705-2708
Author(s):  
Wei Ping Luo ◽  
Man Hua Chen ◽  
Jun Wang

A virtual prototype model of five-axis CNC machine tool has been constructed. Through the ADAMS software, the process of the machine is simulated and the dynamic analysis is carried out. The experimental model analysis on the column of the machine is practised with the software ADAMS, the weak link of the column is found out and a modification scheme is put forward for the design of the column structure. Improvement of structure of the column can effectively raise the working accuracy .Currently, five-axis CNC machine tool is the only way to solve parts processing such as impeller, special propeller, turbine rotor , large diesel engine crankshaft ,etc. Therefore, it is very important to carry out the dynamic analysis of the five axis CNC machine. In this paper, a rigid-flexible multi-body dynamics model for a five-axis CNC machine tool is set up, in which the column parts are modeled by flexible bodies. Aimed at the improvement of the machining accuracy, the effect of different structures of column are analyzed.


2012 ◽  
Vol 271-272 ◽  
pp. 493-497
Author(s):  
Wei Qing Wang ◽  
Huan Qin Wu

Abstract: In order to determine that the effect of geometric error to the machining accuracy is an important premise for the error compensation, a sensitivity analysis method of geometric error is presented based on multi-body system theory in this paper. An accuracy model of five-axis machine tool is established based on multi-body system theory, and with 37 geometric errors obtained through experimental verification, key error sources affecting the machining accuracy are finally identified by sensitivity analysis. The analysis result shows that the presented method can identify the important geometric errors having large influence on volumetric error of machine tool and is of help to improve the accuracy of machine tool economically.


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