Effect of Hydrogen Addition on Reduction of Sinter

2013 ◽  
Vol 753-755 ◽  
pp. 58-61
Author(s):  
Xiang Wei Li ◽  
Ling Kun Chen ◽  
Wei Wang
Keyword(s):  
Blast Furnace ◽  
Reduction Rate ◽  
Content Increase ◽  
Reduction Behavior ◽  
Hydrogen Addition ◽  
Furnace Shaft ◽  
Reducing Gas ◽  
Coal Injection ◽  
High Level ◽  
Different Content

High level coal injection increases hydrogen of the gas in the blast furnace shaft, which changes the reduction behavior of sinter. This paper investigates the effect of hydrogen addition on reduction of sinter. Experiments of the sinter reduction in different content of hydrogen had been made. The experimental results show that the reduction rate increases with the hydrogen content increase in the reducing gas.

scholarly journals A Study on the Effect of Alumina on the Morphology and Reduction Behavior of Sinter by In Situ Observation

Metals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 740
Author(s):  
Sang Gyun Shin ◽  
Wan Ho Kim ◽  
Dong Joon Min
Keyword(s):  
Reduction Rate ◽  
Al2o3 Content ◽  
Confocal Laser ◽  
In Situ Observation ◽  
Sintering Process ◽  
Reduction Behavior ◽  
Reducing Gas ◽  
Interfacial Chemical Reaction ◽  
Reaction Routes

The effects of Al2O3 content on the morphology and reducibility of sinter were respectively investigated using confocal laser microscopy and thermogravimetric analysis at 1273 K under CO gas. To understand the effects of the sintering process, separate samples were prepared via the equilibrium and metastable reaction routes. In the equilibrium samples, the addition of Al2O3 led to the formation of the silico-ferrite of calcium and alumino phase and a decrease in the reduction rate due to the lowered reactivity of iron oxide. In contrast, in the metastable samples, the reduction rate increased after the addition of 2.5 mass% Al2O3. The addition of Al2O3 decreased the fraction of the liquid phase and increased the fraction of pores in the sample. As a result, the reduction rate is proportional to the Al2O3 content owing to the changes in the sinter morphology. In determining the reduction rate of the sinter, the influence of the microstructure on the diffusion of the reducing gas is more significant than that of the interfacial chemical reaction due to the formation of the SFCA phase. The microstructure changes of the sinter with the addition of Al2O3 and the corresponding reduction behaviors are further discussed.

Effect of hydrogen addition on reduction behavior of iron oxides in gas-injection blast furnace

2017 ◽  
Vol 648 ◽  
pp. 79-90 ◽  
Author(s):  
Qing Lyu ◽  
Yana Qie ◽  
Xiaojie Liu ◽  
Chenchen Lan ◽  
Jianpeng Li ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Iron Oxides ◽  
Gas Injection ◽  
Reduction Behavior ◽  
Hydrogen Addition

Die Forging Process Simulation of a Connecting Rod

2011 ◽  
Vol 704-705 ◽  
pp. 302-307
Author(s):  
Lei Xu ◽  
Guang Ze Dai ◽  
Xing Ming Huang ◽  
Jing Han ◽  
Jun Wen Zhao
Keyword(s):  
Reduction Rate ◽  
Temperature Fields ◽  
Stress Fields ◽  
Connecting Rod ◽  
Preheat Temperature ◽  
Forging Process ◽  
Optimum Parameters ◽  
Die Forging ◽  
High Level ◽  
Deform 3D

Numerical simulation of connecting rod die forging processing was performed by finite element method (FEM) software Deform 3D. The changes of the temperature fields, stress fields of the billet and dies, and upper setting force-stroke curve during the die forging were obtained. The simulation results show that (1) the increase of the fillet radius of dies could effectively reduce the stress concentration so that to prevent the die crack arising at high level stress; (2) the optimum parameters of die forging process are 430°C for forging temperature, 200°C for preheat temperature of dies and 80mm/s for reduction rate by comparing both fields of the stress and temperature during different forging process..

Microbial Perchlorate Reduction in Groundwater with Different Electron Donors

2013 ◽  
Vol 295-298 ◽  
pp. 1402-1407
Author(s):  
Rui Wang ◽  
Ming Chen ◽  
Jia Wen Zhang ◽  
Fei Liu ◽  
Hong Han Chen
Keyword(s):  
Removal Efficiency ◽  
Electron Donor ◽  
Electron Acceptor ◽  
Reduction Rate ◽  
Electron Donors ◽  
Monod Equation ◽  
Hydrogen Addition ◽  
Perchlorate Reduction ◽  
Perchlorate Removal

Effects of different electron donors (acetate and hydrogen), acetate and perchlorate concentrations on microbial perchlorate reduction in groundwater were studied. The results showed that acetate and hydrogen addition as an electron donor can significantly improve perchlorate removal efficiency while a longer period was observed for hydrogen (15 d) than for acetate (8 d). The optical ratio of electron donor (acetate)-to-electron acceptor (perchlorate) was approximately 1.65 mg COD mg perchlorate-1. The highest specific reduction rate of perchlorate was achieved at the acetate-to-perchlorate ratio of 3.80 mg COD mg perchlorate-1. The perchlorate reduction rates corresponded well to the theoretical values calculated by the Monod equation and the parameters of Ks and Vm were determined to be 15.6 mg L-1 and 0.26 d-1, respectively.

Reduction behavior of vanadium-titanium magnetite carbon composite hot briquette in blast furnace process

2019 ◽  
Vol 342 ◽  
pp. 214-223 ◽  
Author(s):  
Wei Zhao ◽  
Mansheng Chu ◽  
Hongtao Wang ◽  
Zhenggen Liu ◽  
Jue Tang ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Carbon Composite ◽  
Blast Furnace Process ◽  
Reduction Behavior ◽  
Furnace Process ◽  
Vanadium Titanium ◽  
Titanium Magnetite

scholarly journals Development of the Burden Distribution and Gas Flow Model in the Blast Furnace Shaft

2011 ◽  
Vol 51 (10) ◽  
pp. 1617-1623 ◽  
Author(s):  
Jong-In Park ◽  
Ui-Hyun Baek ◽  
Kyoung-Soo Jang ◽  
Han-Sang Oh ◽  
Jeong-Whan Han
Keyword(s):  
Blast Furnace ◽  
Gas Flow ◽  
Flow Model ◽  
Burden Distribution ◽  
Furnace Shaft

scholarly journals Integrated Reduction of the Self–Reducing Pellets on the Blast Furnace

2020 ◽  
Vol 2,2020 (2,2020 (125)) ◽  
pp. 5-9
Author(s):  
Vaniukov A ◽  
Kovalyov D ◽  
Vaniukova N ◽  
Khodyko I ◽  
Bezshkurenko O
Keyword(s):  
Blast Furnace ◽  
Direct Reduction ◽  
Electrical Heating ◽  
Indirect Reduction ◽  
Degree Of Reduction ◽  
Reducing Gas ◽  
Reduction Of Iron ◽  
Gasification Of Carbon ◽  
Free Environment ◽  
Iron Bearing

The objective of the present work is to research a quantitate ratio of degree direct reduction inside of SRP and degree of indirect reduction outside of SRP on the top of the blast furnace.The reactions of direct and indirect reduction occurring during the heat treatment of self reducing pellets (SRP) have been studied. In this investigation Blast furnace (BF) sludge which contains particles of coke, has been included in the SRP blend as a source of solid reductant and iron bearing oxides. In the SRP as a part ot the blast furnace burden occur the reactions simultaneously: inside of SRP-direct reduction by Csolid; gasification of carbon and indirect reduction by CO; and outside of SRP-indirect reduction of iron bearing oxides by reducing gas coming from the hearth of blast furnace through the column of charged materials. The experimental setup is shown in Fig. 1. It con-sists of a electrical heating furnace, which can be moved up and down. The quartz tube passes through the furnace. The reaction zone is in the middle of the furnace. Neutral argon atmosphere is created and for indirect reduction argon changed - on hydrogen. Gases of argon, hydrogen are introduced into the furnace separately. Wire of nickel alloy chromosome joins the scales test. A thermocouple is located in the tube.The crucible of wire chrome-nickel was permeable.Metohd. The experiments was performed continuously from the start temperature (~200 ˚C) to the experimental temperature (500 ˚C; 700 ˚C; 900 ˚C; 1100 ˚C) in argon free environment. Upon reaching the desired temperature argon was replaced by hydrogen during 30 minutes. After that the reduced probe of SRP was cooled in argon. Results. The integrated degree of reduction is equal 100%, which includes 98,6 % direct reduction by solid carbon under temperatures 1100°C. The chemical analysis of the reduced SRP showed the degree of integrated reduction change from 85,79 % (900 °C) to 92,50 % (1000 °C) and 84,6% (1100°C) and metallization 83,30 % (900 °C), 89,90 % (1000 °C), 80,75 % (1100 °C).These data correspond to results of degree of reduction SRP depends on temperature

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