Numerical Simulation and Process Optimization of Automotive Friction Materials in Warm Pressing Forming

2013 ◽  
Vol 788 ◽  
pp. 57-60
Author(s):  
Chun Cao ◽  
Chun Dong Zhu ◽  
Chen Fu
Keyword(s):  
Process Optimization ◽  
Heating Temperature ◽  
Maximum Energy ◽  
Heating Time ◽  
Product Performance ◽  
Forming Process ◽  
Friction Materials ◽  
Forming Technology ◽  
The Relationship ◽  
Temperature Heating

Warm pressing forming technology has been gradually applied to the forming of automotive friction materials. How to ensure product performance to achieve the target at the same time achieve the maximum energy saving is the research focus of this study. In this paper, by using finite element method, the field of automotive friction materials in warm pressing forming was analyzed, reveals the relationship between the temperature field and the heating temperature/heating time. Furthermore, the energy consumption was analyzed and compared it with hot pressing forming process. The results will have significant guiding to the process optimization in warm pressing forming.

scholarly journals Study on the Thermal Treatment of Nano-Ag/TiO2 Thin Film

2011 ◽  
Vol 2011 ◽  
pp. 1-5
Author(s):  
Peng Bing ◽  
Wang Jia ◽  
Chai Li-yuan ◽  
Wang Yun-yan ◽  
Mao Ai-li
Keyword(s):  
Thin Film ◽  
Methyl Orange ◽  
Thermal Treatment ◽  
Photocatalytic Degradation ◽  
Tio2 Thin Film ◽  
Heating Temperature ◽  
Antibacterial Properties ◽  
Heating Time ◽  
Degradation Rates ◽  
Temperature Heating

The photocatalytic degradation rates of methyl orange and antibacterial properties of nano-Ag/TiO2 thin film on ceramics were investigated in this study. XRD was used to detect the structure of film to clarify the impacts on the rates and properties. The effect of film layers, heating temperature, heating time, and embedding of Ag+ on the degradation rates and antibacterial properties were ascertained. The nano-Ag/TiO2 film of 3 layers with AgNO3 3% embedded and treated at 350°C for 2 h would exhibit good performance.

The Study on the Warm Mix Asphalt Mixture Ratio

2013 ◽  
Vol 712-715 ◽  
pp. 858-864
Author(s):  
Yong Hong Wang ◽  
Xi Ming Tan ◽  
Xiong Jun He ◽  
Li Wu ◽  
Bo Dong ◽  
...  
Keyword(s):  
Heating Temperature ◽  
Asphalt Mixture ◽  
Warm Mix Asphalt ◽  
Heating Time ◽  
Mixing Ratio ◽  
Mixture Ratio ◽  
Conservation Of Energy ◽  
Mixed Material ◽  
Relationship Of ◽  
The Relationship

The temperature has been reduced in the aggregate heating, mixing, transportation and paving for Warm mix asphalt mixture (WMA),but the temperature of hot mix mixes has no diversification. So the mixing ratio of warm mix asphalt mixed material cannot be completely designed to the HMA and it should be designed by the mixing ratio of WMA. Through analyzing the relationship of aggregate moisture content and getting the performance of the allowed moisture . Combining with the principle of conservation of energy and laboratory to get the conclusion of the aggregate heating time and heating temperature, in order to calculate the construction control parameters, and it will promote the application of asphalt pavement in the construction.

Experimental Research on the Semi-Solid Formability of 7A09 Aluminum Alloy Impeller

2011 ◽  
Vol 189-193 ◽  
pp. 3852-3856
Author(s):  
Fei Han ◽  
Wei Wei Wang ◽  
Shou Jing Luo ◽  
Zhi Ming Du
Keyword(s):  
Heating Temperature ◽  
Hydraulic Press ◽  
Holding Time ◽  
Forming Process ◽  
Forming Technology ◽  
Preheating Temperature ◽  
Complicated Geometry ◽  
Semi Solid ◽  
Wrought Aluminum Alloys ◽  
Wrought Aluminum

The impeller is an important component applied in airplanes, ships and weapons. It is difficult to form the complicated geometry of the impeller by using the conventional forging and casting technology. Semi-solid forming is a promising forming process that can produce complicated and high-quality components of wrought aluminum alloys. In this paper, the formability of the impeller was investigated by using advanced semi-solid forming technology and self-designed combined die, as well as quick forging hydraulic press. Experimental results show that the formability of the impeller increases with the increase of reheating temperature and holding time of the billet. When heating temperature and holding time during the pretreatment of the billet were 620°C and 25 min respectively, reheating temperature and holding time of the billet before thixoforging were 600°C and 90 min respectively, preheating temperature of the die was 320°C , the impeller was formed perfectly on the quick forging hydraulic press.

Studies on changes in the temperature field and recrystallization properties of glass fiber reinforced polypropylene composite strip winding process

2020 ◽  
pp. 095440622097059
Author(s):  
Jiazhong Xu ◽  
Tianyu Fu ◽  
Zhao Hui
Keyword(s):  
Mechanical Properties ◽  
Glass Fiber ◽  
Heating Temperature ◽  
Heating Time ◽  
Temperature Fields ◽  
Fiber Reinforced ◽  
Composite Ring ◽  
Glass Fiber Reinforced ◽  
The Press ◽  
Temperature Heating

The glass fiber reinforced polypropylene (GF/PP) composite ring specimens were fabricated based on the composites prepreg tape winding process. The heated winding process was simulated by ANSYS software to obtain the temperature distribution of the wound layer of the specimen. At the same time, the temperature of the wound layer was collected and stored using a temperature-controlled recorder. The temperature fields between the wound layers were found to be different significantly, and the temperature measured through experiments was generally below the simulation results, where it is especially noticeable in the fusion zone. After the recrystallization of GF/PP specimen, the maximum shear strength that the specimen can withstand was improved. The response surface method was used to test and analyze the influence of recrystallization on the mechanical properties of the specimen, Obtain optimized process parameters, heating temperature of 91 °C, pressure of the press roller is 106 N, heating time of 13 min, the highest sample obtained is 28.67Mpa. The experimental results show that the influence of recrystallization parameters on the mechanical properties of the composite specimens (from large to small) are: heating temperature, heating time, and the roller pressure.

Synchronized Hydraulic Bulging Forming Technology of Three-Layer-Metal Tubes

2010 ◽  
Vol 143-144 ◽  
pp. 1059-1064
Author(s):  
Wei Wei Wang ◽  
Jian Li Song ◽  
Jing Bo Yu ◽  
B.B. Jia
Keyword(s):  
Numerical Simulation ◽  
Finite Element Analysis ◽  
Theoretical Analysis ◽  
Main Process ◽  
Forming Process ◽  
Element Analysis ◽  
Forming Technology ◽  
Comparison Of The Results ◽  
Hydraulic Bulging ◽  
The Relationship

Synchronized hydraulic bulging forming technology on three-layer-metal tubes was studied. The possibility of three-layer-metal tubes formed by hydraulic bulging method was discussed and proved by elastic-plastic theory. The calculation formulas about the bulging pressure, the residual contact stress and the relationship between them were derived and the main process parameters were analyzed. Finite element analysis was carried out on bulging forming process using MSC. Marc. Practical bulging forming experiments were conducted and well compounded three-layer-metal tubes with tight interfaces were obtained. Through the comparison of the results of theoretical analysis, numerical simulation and practical experiments, proper parameters for the bulging process were obtained and the theoretical analysis was verified and proved.

Generation of Amorphous SiO2/SiC Interface Structure by the First-Principles Molecular Dynamics Simulation

2007 ◽  
Vol 556-557 ◽  
pp. 521-524 ◽  
Author(s):  
Atsumi Miyashita ◽  
Toshiharu Ohnuma ◽  
Misako Iwasawa ◽  
Hidekazu Tsuchida ◽  
Masahito Yoshikawa
Keyword(s):  
First Principles ◽  
Heating Temperature ◽  
Rapid Quenching ◽  
Heating Time ◽  
Dynamics Simulation ◽  
Electrical Performance ◽  
Slab Model ◽  
Simulation Code ◽  
Expected Performance ◽  
The Relationship

The performance of SiC MOSFET devices to date is below theoretically expected performance levels. This is widely considered to be attributed to defect at the SiO2/SiC interface that degrade the electrical performance of the device. To analyze the relationship between defect structures near the interface and electrical performances, advanced computer simulations were performed. A slab model using 444 atoms for an amorphous oxide layer on a 4H-SiC (0001) substrate was made by using first-principles molecular dynamic simulation code optimized for the Earth-Simulator. Simulated heating and rapid quenching was performed for the slab model in order to obtain a more realistic structure and electronic geometry of a-SiO2/4H-SiC interface. The heating temperature, the heating time and the speed of rapid quenching were 4000 K, 3.0 ps and -1000 K/ps, respectively. The interatomic distance and the bond angles of SiO2 layers after the calculation are agree well with the most probable values of bulk a-SiO2 layers, and no coordination defects were observed in the neighborhood of SiC substrate.

Bioadhesive from Distiller's Dried Grains with Solubles

2009 ◽  
Vol 87-88 ◽  
pp. 357-361
Author(s):  
C.Q. Fang ◽  
R. Auras ◽  
S.E. Selke
Keyword(s):  
Heating Temperature ◽  
Heating Time ◽  
Preparation Process ◽  
Experimental Conditions ◽  
Naoh Solution ◽  
And Performance ◽  
Temperature Heating ◽  
Feedstock Material

Distiller's Dried Grains with Solubles (DDGS) is used to replace starch as a major feedstock material to produce bio-adhesive. The experimental conditions and the preparation process of the DDGS bioadhesive are outlined. The production and performance of DDGS adhesives were directly influenced by the heating temperature, heating time and concentration of hydroxide (NaOH) solution. When the heating temperature was 90 °C, the heating time was 10 min, and the concentration of NaOH solution was 30g/L, the yield of the DDGS adhesive was 61.6% wt/dry wt. The DDGS adhesive was less sensitivity to humidity than commercial starch adhesive.

Optimization of Glycosylating Condition for Soy Protein Isolates and Maltodextrin by Maillard Reaction

2012 ◽  
Vol 554-556 ◽  
pp. 1262-1267
Author(s):  
Chao Ran Dou ◽  
Guo Ping Yu ◽  
Lian Zhou Jiang ◽  
Yan Song ◽  
Sheng Ming An
Keyword(s):  
Protein Content ◽  
Soy Protein ◽  
Weight Ratio ◽  
Heating Time ◽  
Degree Of Substitution ◽  
Protein Isolates ◽  
Soy Protein Isolates ◽  
Effects Of Temperature ◽  
The Relationship ◽  
Temperature Heating

The glycation of soy protein isolates and maltodextrin by Maillard wet-heating were evaluated. Glycosylating condition was optimized by the single factor test. The effects of temperature, heating time, protein content, weight ratio of maltodextrin to protein and dextrose equivalents (DE) of maltodextrins (Mds) on the degree of substitution (DS) and browning were investigated. The most optimum conditions are as follows: temperature 90°C, heating time 3h, the protein content 10mg/mL, the weight ratio 2, DE of maltodextrins 9~12. The degree of substitution and browning reaches 14.9% and 0.27 respectively. The aim of this work was to investigate the relationship between the conditions and the degree on the glycation of SPI and Mds.

scholarly journals Experimental Modeling of Pressure in the Hydrostatic Formation of a Cylindrical Cup with Different Materials

2021 ◽  
Vol 11 (13) ◽  
pp. 5814
Author(s):  
Trung-Kien Le ◽  
Thi-Thu Nguyen ◽  
Ngoc-Tam Bui
Keyword(s):  
Fluid Pressure ◽  
Regression Method ◽  
Mathematical Equation ◽  
Forming Process ◽  
Forming Technology ◽  
Input Parameters ◽  
Sheet Products ◽  
Cylindrical Cup ◽  
The Relationship

Forming complex sheet products using hydrostatic forming technology is currently a focus of the majority of forming processes. However, in order to increase stability during the forming process, it is necessary to identify and analyze the dependency of the forming pressure and the quality of a product on input parameters. For the purpose of modeling the forming pressure, this paper presents empirical research on the product of a cylindrical cup made of various materials, including carbon steel (DC04), copper (CDA260), and stainless steel (SUS 304) with different thicknesses (0.8 mm, 1.0 mm, and 1.2 mm), under a defined range of binder pressures. The regression method is selected to formulate an equation that shows the relationship between the input parameters, including the materials (ultimate strength and yield stress), workpiece thickness, binder pressure and the output parameter, and the formation of fluid pressure. The mathematical equation allows us to determine the extent of the effect of each input on the forming pressure. The experimental results can be used for the easier planning and forecasting of the process and product quality in hydrostatic forming.

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