Synergistic Effects of Nanoporous Nickel Phosphates VSB-1 on Intumescent Flame Retardant Polypropylene Composites

2014 ◽  
Vol 881-883 ◽  
pp. 863-866
Author(s):  
Chao Peng ◽  
Shi Bin Nie ◽  
Lei Liu ◽  
Qi Lin He ◽  
Yuan Hu ◽  
...  

Nanoporous nickel phosphates (VSB-1) was synthesized by hydrothermal method. Then VSB-1 was added to the ammonium polyphosphate and pentaerythritol system in polypropylene (PP) matrix.The synergistic effect of VSB-1 with intumescent flame retardants (IFR) was studied by cone calorimetry test. The results of cone calorimetry show that heat release rate peak (pHRR) and total heat release (THR) of intumescent flame retardant PP with 2wt% VSB-1 decrease remarkably compared with that of without VSB-1. The pHRR and THR decrease respectively from 1140 to 286.0 kW/m2, and from 96.0 to 63.2 MJ/m2.

2021 ◽  
Vol 41 (4) ◽  
pp. 281-288
Author(s):  
Hongmei Peng ◽  
Qi Yang

Abstract In this paper, cerium nitrate supported silica was prepared as a new type of catalytic synergist to improve the flame retardancy in polypropylene. When 1% of Ce(NO3)2 supported SiO2 was added, the vertical combustion performance of UL-94 of polypropylene composites was improved to V-0, the limiting oxygen index (LOI) was increased to 33.5. From the thermogravimetric analysis (TGA), the residual carbon of C and D was increased by about 6% at high temperature compared with B. When adding supported catalyst, the heat release rate (HRR) and total heat release (THR) were significantly reduced according to the microscale combustion calorimetry (MCC), the HRR of sample E with 2% synergist was the lowest. The combustion behaviors of intumescent flame retardant sample B and sample D were analyzed by cone calorimeter test (CCT), the HRR of sample D with supported synergist was significantly reduced, and the PHRR decreased from 323 kW/m2 to 264 kW/m2. The morphologies of the residue chars after vertical combustion of polypropylene composites observed by scanning electron microscopy (SEM) gave positive evidence that the supported synergist could catalyze the decomposition of intumescent flame retardants into carbon, which was the main reason for improving the flame retardancy of materials.


2015 ◽  
Vol 2015 ◽  
pp. 1-7 ◽  
Author(s):  
Shibin Nie ◽  
Chi Zhang ◽  
Chao Peng ◽  
De-yi Wang ◽  
Daowei Ding ◽  
...  

A char forming agent (CFA) and silica-gel microencapsulated ammonium polyphosphate (Si-MCAPP) were selected to form novel intumescent flame retardant system to prepare flame retardant polypropylene (PP) composites, and then the influences of nanoporous nickel phosphates (NiP) on the thermal and flame retardant properties of flame retardant PP composites were studied by the real time FTIR (RTFTIR) spectra, limited oxygen index (LOI) test, and the scanning electron microscopy. RTFTIR shows the addition of NiP can improve the thermal stability of flame retardant PP composites. LOI test shows LOI value is increased with the increase of the content of NiP, and the optimized concentration of NiP is 1.0%. Furthermore, smoke toxicity of the novel flame retardant PP composites was studied by mice experiment. The upper limit of the no death smoke concentration of the composite is 12.37 mg/L.


BioResources ◽  
2020 ◽  
Vol 16 (1) ◽  
pp. 1311-1324
Author(s):  
Yating Hua ◽  
Chungui Du ◽  
Huilong Yu ◽  
Ailian Hu ◽  
Rui Peng ◽  
...  

Flame-retardant silicate-intercalated calcium aluminum hydrotalcites (CaAl-SiO3-LDHs) were synthesized to treat bamboo for retardancy, to overcome the bamboo’s flammability and reduce the production of toxic smoke during combustion. The microstructure, elemental composition, flame retardancy, and smoke suppression characteristics of the bamboo before and after the fire-retardant treatment with different pressure impregnation were studied using a scanning electron microscope (SEM), elemental analysis (EDX), and cone calorimetry. It was found that CaAl-SiO3-LDHs flame retardants can effectively fill and cover the cell wall surface and the cell cavity of bamboo without damaging the microstructure. As compared to the non-flame-retardant bamboo, the heat release rate (HRR) of the CaAl-SiO3-LDHs flame-retardant bamboo was significantly reduced, the total heat release (THR) decreased by 31.3%, the residue mass increased by 51.4%, the time to ignition (TTI) delay rate reached 77.8%, the mass loss rate (MLR) decreased, and the carbon formation improved. Additionally, as compared to the non-flame-retardant bamboo, the total smoke release (TSR) of the CaAl-SiO3-LDHs flame-retardant bamboo decreased by 38.9%, and the carbon monoxide yield (YCO) approached zero. Thus, the CaAl-SiO3-LDHs flame-retardant bamboo has excellent flame-retardancy and smoke suppression characteristics.


2019 ◽  
Vol 38 (1) ◽  
pp. 28-52 ◽  
Author(s):  
Alexander B Morgan ◽  
Vladimir Benin ◽  
Donald A Klosterman ◽  
Abdulhamid Bin Sulayman ◽  
Mustafa Mukhtar ◽  
...  

For structural composites used in vehicles and aircraft, flame retardant chemistries which enhance char formation and reduce heat release are preferred. Phosphorus-based and phosphorus–nitrogen flame retardants for epoxies have been well studied to date, but phosphorus hydrazides have not been studied for their flame-retardant potential in epoxy. These hydrazides offer some novel structures and they can potentially offer a combination of vapor and condensed phase flame retardant action. A series of eight compounds were systematically investigated in this study as reactive flame retardants in a bisphenol F epoxy/aliphatic amine resin system at a level of 2.5 wt% phosphorus. Results suggest that the phosphorus hydrazides react with the epoxy during thermal decomposition, and they also release nitrogen during flaming combustion of the epoxy matrix. The observed reactions resulted in increased char yields and reduced total heat release, while simultaneously lowering heat of combustion and total smoke release.


2017 ◽  
Vol 54 (3) ◽  
pp. 615-631 ◽  
Author(s):  
Li Depeng ◽  
Li Chixiang ◽  
Jiang Xiulei ◽  
Liu Tao ◽  
Zhao Ling

Synergistic effects of intumescent flame retardant and nano-CaCO3 on foamability and flame retardant property of polypropylene composites and their foams were carefully investigated. The differential scanning calorimetry results showed that the intumescent flame retardant played a plasticizing effect on the polypropylene/intumescent flame-retardant composites and accelerated the crystallization rate. The rheological properties and supercritical CO2-assisted molding foaming behaviors of the polypropylene/intumescent flame retardant/nano-CaCO3 composites showed that the nano-CaCO3 could enhance their foamability. Scanning electron microscopy pictures and mechanical properties of the polypropylene/intumescent flame-retardant composites foams indicated that the agglomeration of intumescent flame retardant would reduce the cell uniformity and even cause the cell collapse. Furthermore, the stress concentration, caused by the agglomeration, could reduce the mechanical properties of the PP composites foams. The synergistic effect of the nano-CaCO3 could improve the cell uniformity and reduce the stress concentration so that the mechanical properties of the polypropylene/intumescent flame retardant /nano-CaCO3 composites foams were improved. Moreover, the polypropylene/intumescent flame retardant/nano-CaCO3 composites foams had the higher limit oxygen index values than the polypropylene/intumescent flame-retardant foams. TGA results also showed that the nano-CaCO3 could improve the thermal stability of the polypropylene composites foams by forming compact carbon layer. The experimental results indicated that the foamability of the polypropylene composites and the flame-retardant property of their foams could be improved by the synergistic effects of intumescent flame retardant and nano-CaCO3.


2012 ◽  
Vol 441 ◽  
pp. 436-441 ◽  
Author(s):  
Ran Wang ◽  
Xiao Chun Wang

A novel Si/P flame retardant was prepared using tetraethyl orthosilicate (TEOS) and phosphoric acid (H3PO4). Cotton fabric treated with the flame retardant was characterized by cone calorimetry, thermogravimetric analysis (TGA), X-ray fluorescence spectroscopy, and Fourier transform infrared spectroscopy. The peak heat release rate (pHRR) and total heat release (THR) of the fabric treated with TEOS/H3PO4 are lower than those of the fabric treated with TEOS or H3PO4 alone. The HRR and THR of the treated fabric decrease from 145.66 kW/m2 and 1.68 MJ/m2 to 70.76 kW/m2 and 0.67 MJ/m2, respectively. Total smoke production decreases from 0.080 to 0.014 m2/m2. TGA revealed that cellulose dehydration increases at low temperatures because of the addition of phosphoric acid and the production of charcoal. The generated charcoal is dense. The P and Si contents markedly increase, and exist in the charcoal in the form of P-O-C and Si-O bonds, respectively. On the basis of these results, we conclude that the main mechanism of TEOS/H3PO4 is that of a condensed-phase flame retardant. Good flame retardant synergism occurs between TEOS and H3PO4.


2013 ◽  
Vol 785-786 ◽  
pp. 131-137
Author(s):  
Ze Jiang Zhang ◽  
Li Jun Li ◽  
Feng Li ◽  
Jin He ◽  
Zi Qiong Gan

Influence of different flame retardants on the heat release performance of the rigid polyurethane foam (RPF) was studied in this paper. It was found that adding antimony trioxide (ATT) in RPF, heat release rate of RPF was slightly reduced, total heat release was significantly decreased but peak of heat release temperature was decreased. Therefore, ATT was not an excellent flame retardant for RPF. When adding ammonium polyphosphate (APP) in RPF, total heat release of RPF was significantly decreased, ignition temperature was significantly improved and heat release rate was not changed. Melamine polyphosphate (MPOP) could quickly reduce total heat release of RPF so its flame retardant effect was the best. Nitrogen-based flame retardants could reduce peak of heat release rate of RPF. APP, MPOP and nitrogen-based flame retardants were all better flame retardants for RPF. Small amount of magnesium hydroxide (MH) could increase total heat release of RPF.


Sign in / Sign up

Export Citation Format

Share Document