Glucose-Derived Carbon Nanospheres as Flame Retardant for Polyethylene Terephthalate

To improve the flame retardant properties of polyethylene terephthalate (PET), glucose-derived carbon nanospheres (CNSs) were synthesized and introduced into PET matrix. The thermal property and flame retardancy of CNSs/PET composites were thoroughly investigated. Results showed that CNSs displayed good flame-retardant performance for PET. When blended with only 1.0 wt.% of CNSs, CNSs/PET exhibited a limiting oxygen index (LOI) of 26.3 and a vertical combustion class of V-2, and its peak-heat release rate (pk-HRR) was reduced by 41.6%. Importantly, the initial decomposition temperature and the maximum weight loss temperature of CNSs/PET were 52°C and 199°C higher than those of PET, respectively. Furthermore, a condensed phase flame-retardant mechanism appeared in CNSs/PET, which formed a dense and thermally stable protective char layer during combustion. Overall, this study disclosed the flame-retardant potential and possible mechanism of CNSs for polyesters, which would benefit the development of carbon-based materials and flame-retardant polymers.

Preparation of Mn2+ Doped Piperazine Phosphate as a Char-Forming Agent for Improving the Fire Safety of Polypropylene/Ammonium Polyphosphate Composites

A piperazine phosphate doped with Mn2+ (HP-Mn), as a new char-forming agent for intumescent flame retardant systems (IFR), was designed and synthesized using 1-hydroxy ethylidene-1,1-diphosphonic acid, piperazine, and manganese acetate tetrahydrate as raw materials. The effect of HP-Mn and ammonium polyphosphate (APP) on the fire safety and thermal stability of polypropylene (PP) was investigated. The results showed that the combined incorporation of 25 wt.% APP/HP-Mn at a ratio of 1:1 endowed the flame retardant PP (PP6) composite with the limiting oxygen index (LOI) of 30.7% and UL-94 V-0 rating. In comparison with the pure PP, the peak heat release rate (PHRR), the total heat release (THR), and the smoke production rate (PSPR) of the PP6 were reduced by 74%, 30%, and 70%, respectively. SEM and Raman analysis of the char residues demonstrated that the Mn2+ displayed a catalytic cross-linking charring ability to form a continuous and compact carbon layer with a high degree of graphitization, which can effectively improve the flame retardancy of PP/APP composites. A possible flame-retardant mechanism was proposed to reveal the synergistic effect between APP and HP-Mn.

Polybenzoxazine Resins with Cellulose Phosphide: Preparation, Flame Retardancy and Mechanisms

Phosphated cellulose (PCF) was synthesized based on urea, phosphated acid and cellulose. The structure of the PCF was confirmed by Fourier transform infrared (FTIR) spectroscopy and scanning electron microscopy coupled with the Energy Dispersive Spectrometer (SEM-EDS). Benzoxazine (Ba)/PCF hybrid materials were fabricated and thermally cured to prepare polybenzoxazine composites (PBa/PCF). The effects of PCF on the curing temperature of Ba were analyzed through differential scanning calorimetry (DSC). The thermogravimetric (TGA) results demonstrated an increased char residue of 50% for the PBa composites incorporating PCF-5% compared with the pure PBa. The peak heat release rate (PHRR) and total heat release (THR) values of the PBa/PCF-5% composites clearly decreased by 58.1% and 16.5% compared to those of the pristine PBa. The smoke released from the PBa/PCF system significantly reduced with the loading of PCF. Moreover, the limited oxygen index (LOI) and vertical burning test level (UL-94) of PBa/PCF-5% reached up to 31 and V0. The flame retardant mechanism of the PCF in the PBa matrix was investigated TG-FTIR and char residues analysis. Finally, the dynamical mechanical analysis (DMA) results demonstrated that the Tg of the PBa/PCF composites was approximately 230 °C, which does not affect further applications of PBa composites.

A Novel Self-Assembled Graphene-Based Flame Retardant: Synthesis and Flame Retardant Performance in PLA

In this study, a novel flame retardant (PMrG) was developed by self-assembling melamine and phytic acid (PA) onto rGO, and then applying it to the improvement of the flame resistance of PLA. PMrG simultaneously decreases the peak heat release rate (pHRR) and the total heat release (THR) of the composite during combustion, and enhances the LOI value and the time to ignition (TTI), thus significantly improving the flame retardancy of the composite. The flame retardant mechanism of the PMrG is also investigated. On one hand, the dehydration of PA and the decomposition of melamine in PMrG generate non-flammable volatiles, such as H2O and NH3, which dilute the oxygen concentration around the combustion front of the composite. On the other hand, the rGO, melamine, and PA components in PMrG create a synergistic effect in promoting the formation of a compact char layer during the combustion, which plays a barrier role and effectively suppresses the release of heat and smoke. In addition, the PMrGs in PLA exert a positive effect on the crystallization of the PLA matrix, thus playing the role of nucleation agent.

Combustion performance investigation of aviation kerosene (RP-3) on a compression ignition diesel engine under various loads

The combustion performance of a compression ignition (CI) four-stroke aviation engine fueled with pure No. 3 rocket propellant (RP-3) was experimentally investigated for comparison with diesel. Pilot injection and main injection for RP-3 and diesel were unified under same test conditions. The results show that when burning RP-3, the maximum power of engine is 1% lower than that of burning diesel, with lower specific fuel consumption (SFC) and effective thermal efficiency (ETE). The combustion durations of RP-3 and diesel show small differences of less than 0.4°CA under heavy loads, while the combustion duration of RP-3 is shorter than that of diesel under low loads. The crank angle at 50% mass fraction burnt (CA50) of RP-3 shows differences of 0.3-1°CA compared to that of diesel. For pilot injection at a high engine speed, the ignition delay angle (IDA) of RP-3 is basically equal to that of diesel. With decreasing engine speed, the maximum difference of 1.2°CA in IDAs exist under medium or small loads. For the main injection, the IDA of RP-3 is lager than diesel under heavy loads at various engine speeds. As the load decreases, the IDA of RP-3 is extended. The peak heat release rate (HRR) of RP-3 during main injection combustion is basically the same as diesel under heavy loads, while the intervention effect of unburnt pilot-injected RP-3 under low loads results in a higher peak HRR.

One-Step Reduction of Graphene Oxide with Phosphorus/Silicon-Containing Compound and Its Flame Retardancy in Epoxy Resin

A novel graphene-based phosphorus/silicon-containing flame retardant (GO-DOPO-V) was obtained via one-step reduction of graphene oxide (GO) with phosphorus/silicon-containing compound (DOPO-V). The Fourier transform infrared (FTIR) spectroscopy, X-ray photoelectron spectrometer (XPS), Atomic force microscope (AFM) and Thermogravimetric analysis (TGA) measurements were used to confirm the structure and morphology. After incorporation of 2 wt% GO-DOPO-V, the maximum decreases of 28.8% in peak heat release rate and 15.6% in total heat release are achieved compared to that of pure epoxy resin (EP). Furthermore, TGA and Scanning electron microscopy (SEM) measurement showed that GO-DOPO-V significantly enhanced the thermal stability and residual char strength of EP. Thus, attributed to the barrier effect of GO and phosphorus/silicon layer formation by DOPO-V, GO-DOPO-V was a high-efficient flame retardant to improve the combustion behavior of EP nanocomposite.

Functionalization of Graphene Oxide with Polysilicone: Synthesis, Characterization, and Its Flame Retardancy in Epoxy Resin

A novel polysilicone flame retardant (PMDA) has been synthesized and covalently grafted onto the surfaces of graphene oxide (GO) to obtain GO-PMDA. The chemical structure and morphology of GO-PMDA was characterized and confirmed by the Fourier transform infrared (FTIR) spectroscopy, X-ray photoelectron spectrometer (XPS), atomic force microscope (AFM), and thermogravimetric analysis (TGA). The results of dynamic mechanical analysis (DMA) indicated that the grafting of PMDA improved the dispersion and solubility of GO sheets in the epoxy resin (EP) matrix. The TGA and cone calorimeter measurements showed that compared with the GO, GO-PMDA could significantly improve the thermal stability and flame retardancy of EP. In comparison to pure EP, the peak heat release rate (pHRR) and total heat release (THR) of EP/GO-PMDA were reduced by 30.5% and 10.0% respectively. This greatly enhanced the flame retardancy of EP which was mainly attributed to the synergistic effect of GO-PMDA. Polysilicone can create a stable silica layer on the char surface of EP, which reinforces the barrier effect of graphene.

Peanut Shell Derived Carbon Combined with Nano Cobalt: An Effective Flame Retardant for Epoxy Resin

Biomass-derived carbon has been recognised as a green, economic and promising flame retardant (FR) for polymer matrix. In this paper, it is considered that the two-dimensional (2D) structure of carbonised peanut shells (PS) can lead to a physical barrier effect on polymers. The carbonised sample was prepared by the three facile methods, and firstly adopted as flame retardants for epoxy resin. The results of thermal gravimetric analysis (TGA) and cone calorimeter tests indicate that the carbon combined with nano Cobalt provides the most outstanding thermal stability in the current study. With 3 wt.% addition of the FR, both peak heat release rate (pHRR) and peak smoke production rate (PSPR) decrease by 37.9% and 33.3%, correspondingly. The flame retardancy mechanisms of the FR are further explored by XPS and TG-FTIR. The effectiveness of carbonised PS can be mainly attributed to the physical barrier effect derived by PS’s 2D structure and the catalysis effect from Cobalt, which contribute to form a dense char layer.

The Preparation and Characterization of Polylactic Acid Composites with Chitin-Based Intumescent Flame Retardants

In this work, a novel intumescent flame retardant (IFR) system was fabricated by the introduction of chitin as a green charring agent, ammonium polyphosphate (APP) as the acid source, and melamine (MEL) as the gas source. The obtained chitin-based IFR was then incorporated into a polylactic acid (PLA) matrix using melt compounding. The fire resistance of PLA/chitin composites was investigated via the limiting oxygen index (LOI), UL-94 vertical burning, and cone calorimeter (CONE) tests. The results demonstrated that the combination of 10%APP, 5%chitin and 5%MEL could result in a 26.0% LOI, a V-0 rating after UL and a 51.2% reduction in the peak heat release rate during the CONE test. Based on the mechanism analysis from both the morphology and the chemical structure of the char, it was suggested that chitin was a promising candidate as a charring agent for chitin reacted with APP and MEL with the formation of an intumescent layer on the surface.