Round Head Screw Axis NC Machining Process Analysis

2014 ◽  
Vol 912-914 ◽  
pp. 761-764
Author(s):  
Xi Lian Diao
Keyword(s):  
High Precision ◽  
Cylindrical Surface ◽  
Process Analysis ◽  
Cnc Machining ◽  
Machining Process ◽  
Ball Screw ◽  
Screw Axis ◽  
Circular Arc ◽  
Nc Program ◽  
Cnc Lathe

The ball screw shaft part of the shaft is typical of one of the parts is difficult to process, the current CNC machining parts with high precision is required to solve such a circular arc surface, the most effective processing tapered threaded surface and the cylindrical surface methods. Aiming at the characteristics of round threaded shaft, analyzed the methods and procedures CNC lathe machining parts, and gives a complete NC program. Program is produced in Dalian CKA6132 CNC lathe written.

SPC-Based Real-Time Control Method for CNC Machining Quality

2010 ◽  
Vol 42 ◽  
pp. 263-267
Author(s):  
Xin Long Kang ◽  
Dong Man Yu ◽  
Xue Ling Yang ◽  
Di Wang
Keyword(s):  
Real Time ◽  
High Precision ◽  
Control Method ◽  
Cnc Machining ◽  
Machining Process ◽  
Real Time Control ◽  
The Real ◽  
Machining Quality ◽  
Time Control ◽  
Process System

This paper presents the methods and applications for the real-time control of CNC machining process quality in detail and clarifies the objectives of SPC for CNC machining, in order to enhance the understanding of the factors that cause instability to process system. Also, this paper adopts the methods and procedures for SPC to effectively serve the production of high-precision products for enterprises, in order to meet customers’ requirements and expectations.

scholarly journals cnc serendipity

2021 ◽  
Author(s):  
◽  
James Edward Bennett
Keyword(s):  
Production Method ◽  
Cnc Machining ◽  
Machining Process ◽  
Design Solution ◽  
End User ◽  
Traditional Use ◽  
Cnc Lathe ◽  
Computer Numerically Controlled ◽  
Cam Software

<p>This thesis discusses the traditional use of (computer numerically controlled) CNC machining and the role of a designer to control the manipulation of (computer aided manufacturing) CAM software, CNC data and materials. The engaged designer has the capability to add qualities of digital tectonics onto a specified form through the process of working intimately with a CNC lathe. They experiment using abstract forms to find unique qualities that come from the cutting action of the tooling in a lathe. The designer takes on the role of the self-learner to become competent in the software, technology to apply complex textures and expressions.  The designer can capitalise on unforeseen events, adds the action of craft to this industrial production method, creates beauty and provokes an emotional connection. Understanding the potential in the design possibility is to accept the serendipitous influences that can be controlled and the inevitable moments that cannot.  The core of this research is to show how a designer claims authorship of their design at the making stage. They can define the margin of control and randomness, whether something has become too serendipitous, compromising the crafted form, or remained banal, repeating the precision machining, and releasing any character from the object. By finding the best design solution and replicating the same understanding a craftsperson has of their traditional tools. The designer observes, analyses, succeeds and fails, recognising the potential of their experimentation. Using Cross’s model of exploration, generation, evaluation and communication there is the strategy to see the unexpected, realise the potential and make it desirable. Learning the ability to manipulate digital surfaces and identify serendipitous qualities produced by the physical fingerprint of the machining process.  Opposing the machines’ engineering, expressing the marks of the tool on an object, the imprints behaving as fingerprints left on a surface, is a unique characteristic. Something that makes the end user want to experience, feel, move and use it every day. These surprising results may influence the future of how design is conducted with digital technologies and adding digital complexities inspired by traditional craft to design more interesting artefacts.</p>

Machining Process Analysis and Parametric Programming of Parts with Complex Surfaces

2011 ◽  
Vol 418-420 ◽  
pp. 1851-1855 ◽  
Author(s):  
Bin Wu Wang ◽  
Ben Sheng Xu ◽  
Yan Hua Sun
Keyword(s):  
Process Analysis ◽  
Three Dimensional ◽  
Parametric Programming ◽  
Machining Process ◽  
Machining Parameters ◽  
Nc Programming ◽  
Nc Program ◽  
Cam Software ◽  
Finishing Machining ◽  
3D Surfaces

Take the complex three-dimensional (3D) surfaces which consist of all kinds of curves, such as cosine, parabolic and elliptic as examples, the processing is analyzed to determine the reasonable feed routes. The method of parameter programming provided by SINUMERIK 802D system is applied to choose reasonable machining parameters. Using these parameters for NC programming, not only the roughing and finishing machining with different processing requirements can be met, but also the programming solutions are optimized and the NC program is briefer than that generated by CAM software. Furthermore, human-computer interaction can be achieved by means of assignment to the parameters.

Characteristics Ansys of Hydraulic Cushion for High-Speed & High-Precision CNC Lathe

2012 ◽  
Vol 605-607 ◽  
pp. 1444-1447
Author(s):  
Le Ping Liu ◽  
Qun Qun Gao ◽  
Guo Hong Deng
Keyword(s):  
High Precision ◽  
High Speed ◽  
Axial Strain ◽  
Ball Screw ◽  
Good Linear ◽  
Cnc Lathe

In order to solve the transmission precision of ball screw of High-speed & high-precision CNC lathe, design a kind of hydraulic cushion which can maintain transmission stiffness of components. Use the axial strain output of hydraulic cushion to ensure pre-stretching force of ball screw is constant to maintain its constant transmission stiffness. Practice has proved that there are good linear characteristics between the axial strain output of hydraulic cushion and the input of oil pressure.

cnc serendipity

2021 ◽  
Author(s):  
◽  
James Edward Bennett
Keyword(s):  
Production Method ◽  
Cnc Machining ◽  
Machining Process ◽  
Design Solution ◽  
End User ◽  
Traditional Use ◽  
Cnc Lathe ◽  
Computer Numerically Controlled ◽  
Cam Software

<p>This thesis discusses the traditional use of (computer numerically controlled) CNC machining and the role of a designer to control the manipulation of (computer aided manufacturing) CAM software, CNC data and materials. The engaged designer has the capability to add qualities of digital tectonics onto a specified form through the process of working intimately with a CNC lathe. They experiment using abstract forms to find unique qualities that come from the cutting action of the tooling in a lathe. The designer takes on the role of the self-learner to become competent in the software, technology to apply complex textures and expressions.  The designer can capitalise on unforeseen events, adds the action of craft to this industrial production method, creates beauty and provokes an emotional connection. Understanding the potential in the design possibility is to accept the serendipitous influences that can be controlled and the inevitable moments that cannot.  The core of this research is to show how a designer claims authorship of their design at the making stage. They can define the margin of control and randomness, whether something has become too serendipitous, compromising the crafted form, or remained banal, repeating the precision machining, and releasing any character from the object. By finding the best design solution and replicating the same understanding a craftsperson has of their traditional tools. The designer observes, analyses, succeeds and fails, recognising the potential of their experimentation. Using Cross’s model of exploration, generation, evaluation and communication there is the strategy to see the unexpected, realise the potential and make it desirable. Learning the ability to manipulate digital surfaces and identify serendipitous qualities produced by the physical fingerprint of the machining process.  Opposing the machines’ engineering, expressing the marks of the tool on an object, the imprints behaving as fingerprints left on a surface, is a unique characteristic. Something that makes the end user want to experience, feel, move and use it every day. These surprising results may influence the future of how design is conducted with digital technologies and adding digital complexities inspired by traditional craft to design more interesting artefacts.</p>

Modeling of Self-Induced Vibrations that Occur During the Machining Process of Casting Patterns with the Use of The Fuzzy-Neural Networks Method

2013 ◽  
Vol 58 (3) ◽  
pp. 871-875
Author(s):  
A. Herberg
Keyword(s):  
Neural Networks ◽  
Control System ◽  
Network Structure ◽  
Fuzzy Systems ◽  
Fuzzy Neural Networks ◽  
Cnc Machining ◽  
Machining Process ◽  
Modeling Process ◽  
Fuzzy Neural ◽  
Takagi Sugeno

Abstract This article outlines a methodology of modeling self-induced vibrations that occur in the course of machining of metal objects, i.e. when shaping casting patterns on CNC machining centers. The modeling process presented here is based on an algorithm that makes use of local model fuzzy-neural networks. The algorithm falls back on the advantages of fuzzy systems with Takagi-Sugeno-Kanga (TSK) consequences and neural networks with auxiliary modules that help optimize and shorten the time needed to identify the best possible network structure. The modeling of self-induced vibrations allows analyzing how the vibrations come into being. This in turn makes it possible to develop effective ways of eliminating these vibrations and, ultimately, designing a practical control system that would dispose of the vibrations altogether.

scholarly journals In-Process Measurement of Three-Dimensional Deformations Based on Speckle Photography

2021 ◽  
Vol 11 (11) ◽  
pp. 4981
Author(s):  
Andreas Tausendfreund ◽  
Dirk Stöbener ◽  
Andreas Fischer
Keyword(s):  
Evaluation Method ◽  
Process Analysis ◽  
Plane Deformation ◽  
Three Dimensional ◽  
Machining Process ◽  
Image Correlation ◽  
Speckle Photography ◽  
Process Measurement ◽  
Out Of Plane ◽  
Plane Deformations

In the concept of the process signature, the relationship between a material load and the modification remaining in the workpiece is used to better understand and optimize manufacturing processes. The basic prerequisite for this is to be able to measure the loads occurring during the machining process in the form of mechanical deformations. Speckle photography is suitable for this in-process measurement task and is already used in a variety of ways for in-plane deformation measurements. The shortcoming of this fast and robust measurement technique based on image correlation techniques is that out-of-plane deformations in the direction of the measurement system cannot be detected and increases the measurement error of in-plane deformations. In this paper, we investigate a method that infers local out-of-plane motions of the workpiece surface from the decorrelation of speckle patterns and is thus able to reconstruct three-dimensional deformation fields. The implementation of the evaluation method enables a fast reconstruction of 3D deformation fields, so that the in-process capability remains given. First measurements in a deep rolling process show that dynamic deformations underneath the die can be captured and demonstrate the suitability of the speckle method for manufacturing process analysis.

Research on Key Technology of Data Mining for Volleyball Game Based on Service System

2014 ◽  
Vol 543-547 ◽  
pp. 4698-4701
Author(s):  
Juan Wang
Keyword(s):  
Data Mining ◽  
High Precision ◽  
Service System ◽  
Processing System ◽  
Machining Process ◽  
Precision Machining ◽  
Intelligent Processing ◽  
Mining Model ◽  
Processing Cycle ◽  
Key Parameter

During the processing of aircraft and other high precision machinery workpieces, if using the traditional machining methods, it will consume a amount of machining costs, and the mechanical processing cycle is long. In this context, this paper designs a kind of robot intelligent processing system with high precision machinery. And it has realized the intelligent online control on the machining process by using the high precision machining intelligent online monitoring technology and the numerical simulation prediction technology. Finally, this system is introduced into the process of data mining for volleyball game, and designs the partial differential variational data mining model, which has realized the key parameter data mining of volleyball games service system, and has provided reliable parameters and technical support for the training of volleyball players.

High-Precision Tracking Control of Machine Tool Feed Drives Based on ADRC

2016 ◽  
Author(s):  
Chengyong Zhang ◽  
Yaolong Chen
Keyword(s):  
Machine Tool ◽  
High Precision ◽  
Tracking Control ◽  
Position Control ◽  
Feedback System ◽  
Pi Controller ◽  
Ball Screw ◽  
Feed Drives ◽  
Precision Tracking ◽  
Precision Tracking Control

In this paper, the active-disturbance-rejection control (ADRC) is applied to realize the high-precision tracking control of CNC machine tool feed drives. First, according to the number of the feedback channel, the feed systems are divided into two types: signal-feedback system, e.g., linear motor and rotary table, and double-feedback system, e.g., ball screw feed drive with a load/table position feedback. Then, the appropriate controller is designed to ensure the closed-loop control performance of each type of system based on the idea of ADRC. In these control frameworks, the extended state observers (ESO) estimate and compensate for unmodeled dynamics, parameter perturbations, variable cutting load, and other uncertainties. For the signal-feedback system, the modified ADRC with an acceleration feedforward term is used directly to regulate the load/table position response. However, for the double-feedback system, the ADRC is applied only to the motor position control, and a simple PI controller is used to achieve the accurate position control of the load. In addition, based on ADRC feedback linearization, a novel equivalent-error-model based feedforward controller is designed to further improve the command following performance of the double-feedback system. The experimental results demonstrate that the proposed controllers of both systems have better tracking performance and robustness against the external disturbance compared with the conventional P-PI controller.

Chatter Prediction Based on NC Physical Simulation in Machining Ti6Al4V Thin-Walled Components

2013 ◽  
Vol 395-396 ◽  
pp. 1008-1014
Author(s):  
Yu Li ◽  
Chao Sun
Keyword(s):  
Tool Path ◽  
Physical Simulation ◽  
Prediction Method ◽  
Cutting Parameters ◽  
Simulation Software ◽  
Cnc Machining ◽  
Machining Process ◽  
Chatter Stability ◽  
Chatter Prediction ◽  
Thin Walled

Chatter has been a problem in CNC machining process especially during machining thin-walled components with low stiffness. For accurately predicting chatter stability in machining Ti6Al4V thin-walled components, this paper establishes a chatter prediction method considering of cutting parameters and tool path. The fast chatter prediction method for thin-walled components is based on physical simulation software. Cutting parameters and tool path is achieved through the chatter stability lobes test and finite element simulation. Machining process is simulated by the physical simulation software using generated NC code. This proposed method transforms the NC physical simulation toward the practical methodology for the stability prediction over the multi-pocket structure milling.

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