Microstructure Stability and Thermal Resistance of Ash-Based Geopolymer with Sodium Silicate Solution at High Temperature

Author(s):  
Hoc Thang Nguyen

Current cement-based building materials have a huge disadvantage that they are easily broken due to thermal decomposition at high temperature (over 500°C) of structures of hydrated cement. This is easily observed at construction works when burned, the cement-based mortar and concrete materials and plaster are susceptible to collapse causing damage to buildings or structures. More seriously, these accidents easily cause injuries or loss of life for residents and people working there. Therefore, research on fire resistance and structural stability at high temperatures of building materials is always an interested topic of many scientists. This study utilized resources of highly active alumino silicate materials such as coal bottom ash and rice husk ash to produce geopolymer using sodium silicate solution as an alkaline activator. The ash-based geopolymer has good engineering properties responding to requirements of ASTM C55 and C90 for lightweight concrete brick. It is interesting to note that the geopolymer product was tested for thermal properties at 1000°C such as heat resistance, volumetric shrinkage, mass loss. The experimental results show that the ash-based geopolymer material has high thermal stability with increasing significantly of compressive strength after heated at 1000°C. Moreover, the geopolymer was also carried out to characterize microstructure before and after exposed at high temperature using methods of X-ray diffraction (XRD), scanning electron microscope (SEM). Thermal analysis methods such as thermogravimetric (TG), differential thermal analysis (DTA), and dilatometry-thermal expansion (CTE) were used to evaluate microstructural stability of the geopolymer-based materials.

2018 ◽  
Vol 777 ◽  
pp. 508-512 ◽  
Author(s):  
Van Quang Le ◽  
Minch Quang Do ◽  
Minh Duc Hoang ◽  
Vo Thi Ha Quyen Pham ◽  
Thu Ha Bui ◽  
...  

Geopolymer is an inorganic polymer material formed from alumino-silicate structures. Geopolymer has many outstanding functions in comparison with ordinary materials such as high mechanical strength, high heat and chemical resistance, and lightweight property. The engineering properties of geopolymer-based materials depend on raw materials and synthesized conditions. In which, the aluminosilicate materials having high activity and consisting of many alkaline activators have the possibility of increasing pH in geopolymer paste. In the solution of paste, aluminosilicate compounds are solubilized and then react with alkali-activated ions to form geopolymeric networks. The geopolymer can be synthesized in many different conditions depending on factors of temperature, pressure, and curing conditions. In this study, red mud (RM) was used as the main alumino resource for geopolymerization process. RM is a solid waste residue being left from the mining process of bauxite ores with caustic soda for alumina production. Its disposal remains a global issue in terms of environmental concerns. Formation of RM-based geopolymer was affected by many factors, in which, the alkaline activators are the most important factor. This research was conducted with sodium hydroxide and sodium silicate solutions to elucidate the effect of alkaline activator ratio to the engineering properties of RM-based geopolymers. The results showed that the RM-based geopolymer used sodium silicate solution has more outstanding properties than RM-based geopolymer using sodium hydroxide solution.


2019 ◽  
Vol 296 ◽  
pp. 105-111 ◽  
Author(s):  
Quang Minh Do ◽  
Thu Ha Bui ◽  
Hoc Thang Nguyen

This paper illustrates a special investigation on geopolymer concrete synthesized from fly ash, sand, coarse aggregates (solid phases) in conditions of sodium silicate solution and seawater (liquid phases). The mixtures of geopolymer concrete were designed with proportion changes of among materials to evaluate effects of the proportions to engineering properties of products. The specimens were molded into cylinder with 200 mm in length and 100 mm in diameter, and then cured at room condition (28 °C, 80 % of humidity) for testing engineering properties for 7 days, 28 days, 90 days, and 180 days. The engineering properties of geopolymer concrete samples included compressive strength (MPa), water absorption (kg/m3), and volumetric weight (kg/m3). The results showed that the fly ash-based geopolymer concrete using sodium silicate solution and seawater was very good performance with value of 180 day-compressive strength at 58 MPa, water absorption and volumetric weight were at 180 kg/m3 and 2200 kg/m3, respectively.


Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2811
Author(s):  
Okpin Na ◽  
Kangmin Kim ◽  
Hyunjoo Lee ◽  
Hyunseung Lee

The purpose of this study is to optimize the composition of CSA (calcium sulfoaluminate) cement with sodium silicate (Na2SiO3) and gypsum for binder jetting 3D printing. The preliminary test was carried out with an applicator to decide the proper thickness of one layer before using the 3D printer. A liquid binder was then selected to maintain the shape of the particles. Based on the results, the optimal mixture of dry materials and a liquid activator was derived through various parametric studies. For dry materials, the optimum composition of CSA cement, gypsum, and sand was suggested, and the liquid activator made with sodium silicate solution and VMA (viscosity modified agent) were selected. The setting time with gypsum and sodium silicate was controlled within 30 s. In case of the delayed setting time and the rapid setting mixture, the jetting line was printed thicker or thinner and the accuracy of the printout was degraded. In order to adjust the viscosity of the liquid activator, 10% of the VMA was used in 35% of sodium silicate solution and the viscosity of 200–400 cP was suitable to be sprayed from the nozzle. With this optimal mixture, a prototype of atypical decorative wall was printed, and the compressive strength was measured at about 7 MPa.


2021 ◽  
Vol 10 (1) ◽  
pp. 268-283
Author(s):  
Yunlong Zhao ◽  
Yajie Zheng ◽  
Hanbing He ◽  
Zhaoming Sun ◽  
An Li

Abstract Bauxite reaction residue (BRR) produced from the poly-aluminum chloride (PAC) coagulant industry is a solid acidic waste that is harmful to environment. A low temperature synthesis route to convert the waste into water glass was reported. Silica dissolution process was systematically studied, including the thermodynamic analysis and the influence of calcium and aluminum on the leaching of amorphous silica. Simulation studies have shown that calcium and aluminum combine with silicon to form hydrated calcium silicate, silica–alumina gel, and zeolite, respectively, thereby hindering the leaching of silica. Maximizing the removal of calcium, aluminum, and chlorine can effectively improve the leaching of silicon in the subsequent process, and corresponding element removal rates are 42.81%, 44.15%, and 96.94%, respectively. The removed material is not randomly discarded and is reused to prepare PAC. The silica extraction rate reached 81.45% under optimal conditions (NaOH; 3 mol L−1, L S−1; 5/1, 75°C, 2 h), and sodium silicate modulus (nSiO2:nNa2O) is 1.11. The results indicated that a large amount of silica was existed in amorphous form. Precipitated silica was obtained by acidifying sodium silicate solution at optimal pH 7.0. Moreover, sodium silicate (1.11) further synthesizes sodium silicate (modulus 3.27) by adding precipitated silica at 75°C.


2014 ◽  
Vol 1010-1012 ◽  
pp. 1015-1019
Author(s):  
Ze Xin Yang ◽  
Lin Dong ◽  
Meng Wang ◽  
Huan Li

The main purpose of this article is to develop an environmentally friendly and economically effective process to produce silica from rice husk ash. Sodium silicate solution was prepared by the reaction of rice husk ash and sodium hydroxide solution, and then the sodium silicate solution was used as the raw material for the preparation of silica with sodium bicarbonate. During the reaction, the by-product can be passed into CO2 to prepare sodium bicarbonate what can be reutilized. Experimental route achieved resource recycling and environment-friendly, low energy consumption, zero emissions and so on. Meanwhile the microstructures of the silica powders were characterized by Transmission electron microscope (TEM), X-ray diffraction (XRD), Fourier transform infrared (FTIR) and Thermo gravimetric/Differential thermal analyzer (TG-DTA).The purity of silicon was up to 99.43% and the particle size was 200-300nm.


2011 ◽  
Vol 357 (15) ◽  
pp. 3013-3021 ◽  
Author(s):  
Séka Simplice Kouassi ◽  
Monique Tohoué Tognonvi ◽  
Julien Soro ◽  
Sylvie Rossignol

2005 ◽  
Vol 8 (3) ◽  
pp. 74-80
Author(s):  
Sriyanti Sriyanti ◽  
Taslimah Taslimah ◽  
Nuryono Nuryono ◽  
Narsito Narsito

Silica gel is well known as a material that may be used as adsorbent, host matrix for catalyst, etc. Hence, synthesis of silica gel from rice hull ash has been done by evaluation of the effect of medium acidity and organic group immobilized in the snythesis of silica gel.Synthesis of silica gel was done by adding sodium silicate solution from rice hull ash to hydrochloric acid until pH 3, 5 and 7. Immobilization of thiol group and amino group in silica was done by adding 3-mercaptopropyltrimethoxysilane or 3-aminopropyl-trimethoxysilane to sodium silicate solution and hydrochloride acid solution until pH: 7. The products were characterized by X-ray deffractometer and FTIR Spectroscopy.Results showed that porousitas of silica increased with increasing medium acidity ( decreasing pH medium).Immobilization thiol or amino group in silica added a functional group on silica but did not destroy primary structure of silica gel.Key Words: Silica Gel, Rice Hull Ash, 3-mercaptopropyltrimethoxysilane, 3-aminopropyl-trimethoxysilane.


Sign in / Sign up

Export Citation Format

Share Document