Comparison of DBEM and FEM Crack Path Predictions with Experimental Findings for a SEN-Specimen under Anti-Plane Shear Loading

2007 ◽  
Vol 348-349 ◽  
pp. 129-132 ◽  
Author(s):  
Roberto G. Citarella ◽  
Friedrich G. Buchholz

In this paper detailed results of computational 3D fatigue crack growth simulations will be presented. The simulations for the crack path assessment are based on the DBEM code BEASY, and the FEM code ADAPCRACK 3D. The specimen under investigation is a SEN-specimen subject to pure anti-plane or out-of-plane four-point shear loading. The computational 3D fracture analyses deliver variable mixed mode II and III conditions along the crack front. Special interest is taken in this mode coupling effect to be found in stress intensity factor (SIF) results along the crack front. Further interest is taken in a 3D effect which is effective in particular at and adjacent to the two crack front corner points, that is where the crack front intersects the two free side surfaces of the specimen. Exactly at these crack front corner points fatigue crack growth initiates in the experimental laboratory test specimens, and develops into two separate anti-symmetric cracks with complex shapes, somehow similar to bird wings. The computational DBEM results are found to be in good agreement with these experimental findings and with FEM results previously obtained. Consequently, also for this new case, with complex 3D crack growth behaviour of two cracks, the functionality of the proposed DBEM and FEM approaches can be stated.

2006 ◽  
Vol 324-325 ◽  
pp. 1109-1112 ◽  
Author(s):  
Friedrich G. Buchholz ◽  
Victor Teichrieb

In this paper the rather complex 3D fatigue crack growth behaviour in a SEN-specimen under anti-plane shear loading is investigated by the aid of the programme ADAPCRACK3D and by application of a recently developed 3D fracture criterion. It will be shown that the computationally simulated results of fatigue crack growth in the FE-model of the specimen are in good agreement with experimental findings for the development of two anti-symmetric cracks, which originate from the two crack front corner points, that is where the crack front intersects the two free side surfaces of the laboratory SEN test-specimens. Consequently, also for this case with a rather complex 3D crack growth of two anti-symmetric cracks, the functionality of the ADAPCRACK3D-programme and the validity of the proposed 3D fracture criterion can be stated.


2007 ◽  
Vol 348-349 ◽  
pp. 161-164 ◽  
Author(s):  
Friedrich G. Buchholz ◽  
J. Wiebesiek ◽  
M. Fulland ◽  
Hans A. Richard

In this paper the rather complex 3D fatigue crack growth behaviour in a shaft with a quarter-circular crack under torsion is investigated by the aid of the programme ADAPCRACK3D and by application of a recently developed 3D fracture criterion. It will be shown that the computationally simulated results of fatigue crack growth in the FE-model of the shaft are in good agreement with experimental findings for the development of two anti-symmetric cracks, which originate from the two crack front corner points, that is where the crack front intersects the free surface of the cylindrical laboratory test-specimens. Consequently, also for this case with a rather complex 3D crack growth of two anti-symmetric cracks, the functionality of the ADAPCRACK3Dprogramme and the validity of the proposed 3D fracture criterion can be stated.


2008 ◽  
Vol 33-37 ◽  
pp. 55-60
Author(s):  
Friedrich G. Buchholz ◽  
J. Wiebesiek ◽  
Victor Teichrieb ◽  
M. Fulland

In this paper the rather complex 3D fatigue crack growth behaviour in a SEN-specimens under anti-plane shear or torsion loading is investigated by the aid of the programme ADAPCRACK3D and by application of a recently developed 3D fracture criterion. It will be shown that the computationally simulated results of fatigue crack growth in the FE-models of the specimens are in good agreement with experimental findings for the development of two antisymmetric cracks, which originate from the two crack front corner points, that is where the crack front intersects the free surfaces of the laboratory SEN test-specimens. Consequently, also for these cases with a rather complex 3D crack growth of two anti-symmetric cracks, the functionality of the ADAPCRACK3D-programme and the validity of the proposed 3D fracture criterion can be stated.


Author(s):  
Yuji Ozawa ◽  
Tatsuya Ishikawa ◽  
Yoichi Takeda

In order to clarify the mechanism of fatigue crack growth in alloy 625, which is a candidate material for use in advanced ultra supercritical power plants, the crack tip damage zone formation after a crack growth test conducted in high temperature steam was investigated. It was observed that the oxide thickness at the crack tip tended to increase with decreasing cyclic loading frequency. The crack path was a mix of transgranular and intergranular fractures. According to the grain reference orientation deviation (GROD) maps, it was revealed that the density of geometrically necessary dislocations (GNDs) in the matrix along the crack path and ahead of crack tip increased with an increase in the fatigue crack growth rate (FCGR) due to environmental effects. It was observed that (1) mobile dislocations at the crack surface were blocked due to the thick oxide layer, resulting in an increase in the density of GNDs, and (2) an increase in the density of GNDs might induce stress concentration at the crack tip, deformation twinning, and the acceleration of FCGRs.


Author(s):  
Eskandari Hadi ◽  
Nami Mohammad Rahim

The problem of fatigue-crack-growth in a rotating disc at different crack orientation angles is studied by using an automated numerical technique, which calculates the stress intensity factors on the crack front through the three-dimensional finite element method. Paris law is used to develop the fatigue shape of initially semi-elliptical surface crack. Because of needs for the higher mesh density and accuracy near the crack, the sub-modeling technique is used in the analysis. The distribution of SIF’s along the crack front at each step of growth is studied and the effect of crack orientation on the rate of crack-growth is investigated. The calculated SIF’s are reasonable and could be used to predict the probable crack growth rates in fracture mechanics analysis and can help engineers to consider in their designing and to prevent any unwanted failure of such components.


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