Effect of Hexagonal BN on the Microstructure and Mechanical Properties of Pressureless Sintered Porous Si3N4 Ceramics

2010 ◽  
Vol 434-435 ◽  
pp. 697-700
Author(s):  
Yong Feng Li ◽  
Ping Liu ◽  
Xiang Dong Wang ◽  
Hai Yun Jin ◽  
Guan Jun Qiao

Porous silicon nitride ceramics with various amounts (25, 35, and 45 vol %) of hexagonal boron nitride (h-BN) were fabricated at 1800°C for 2h by the pressureless sintering process. With FESEM and TEM, the effects of h-BN on the microstructure and mechanical properties of Si3N4 ceramics were investigated. Results of the microstructure and mechanical properties of Si3N4/BN composites showed that the growth of the elongated β-Si3N4 were hindered by h-BN additive, which resulted in the decrease of fracture toughness of Si3N4/BN ceramics with increasing h-BN content. The morphologies of the fracture surfaces by FESEM revealed the fracture mode for Si3N4/BN composites to be intergranular. However, phase analysis by XRD indicated that the effect of h-BN on the α- to β- Si3N4 phase transformation of Si3N4/BN composites was negligible.

Materials ◽  
2020 ◽  
Vol 13 (22) ◽  
pp. 5221
Author(s):  
Jaroslaw Wozniak ◽  
Mateusz Petrus ◽  
Tomasz Cygan ◽  
Artur Lachowski ◽  
Bogusława Adamczyk-Cieślak ◽  
...  

This paper discusses the influence of Ti3C2 (MXene) addition on silicon nitride and its impact on the microstructure and mechanical properties of the latter. Composites were prepared through powder processing and sintered using the spark plasma sintering (SPS) technic. Relative density, hardness and fracture toughness, were analyzed. The highest fracture toughness at 5.3 MPa·m1/2 and the highest hardness at HV5 2217 were achieved for 0.7 and 2 wt.% Ti3C2, respectively. Moreover, the formation of the Si2N2O phase was observed as a result of both the MXene addition and the preservation of the α-Si3N4→β-Si3N4 phase transformation during the sintering process.


2010 ◽  
Vol 105-106 ◽  
pp. 27-30 ◽  
Author(s):  
Wei Ru Zhang ◽  
Feng Sun ◽  
Ting Yan Tian ◽  
Xiang Hong Teng ◽  
Min Chao Ru ◽  
...  

Silicon nitride ceramics were prepared by gas pressure sintering (GPS) with different sintering additives, including La2O3, Sm2O3 and Al2O3. Effect of sintering additives on the phase-transformation, microstructure and mechanical properties of porous silicon nitride ceramics was investigated. The results show that the reaction of sintering additives each other and with SiO2 had key effects on the phase-transformation, grain growing and grain boundaries. With 9MPa N2 atmosphere pressure, holding 1h at 1850°C, adding 10wt% one of the La2O3, Sm2O3, Al2O3, porous silicon nitride was prepared and the relative density was 78%, 72%, 85% respectively. The flexural strength was less than 500MPa, and the fracture toughness was less than 4.8MPam1/2. Dropping compounds sintering additives, such as La2O3+Al2O3, Sm2O3+Al2O3 effectively improves the sintering and mechanical properties. The relative density was 99.2% and 98.7% with 10wt% compounds sintering additives. The grain ratio of length to diameter was up to 1:8. The flexural strength was more than 900MPa, and the fracture toughness was more than 8.9MPam1/2.


2010 ◽  
Vol 434-435 ◽  
pp. 106-108
Author(s):  
Ping Liu ◽  
Yong Feng Li ◽  
Xiang Dong Wang ◽  
Hai Yun Jin ◽  
Guan Jun Qiao

Si3N4/BN composite ceramics with 25vol% h-BN were prepared by pressure-less sintering process with Nd2O3/Al2O3/Y2O3 as sintering additives. The effects of these ternary additives on the densification behaviors and mechanical properties were investigated. XRD and FESEM were used to investigate the α-β phase transformation and microstructure. The XRD results showed that α-Si3N4 has transformed to β-Si3N4 completely in all the samples during the pressureless sintering process. The line shrinkage increased with the Nd2O3 contents increasing, and the highest line shrinkage (7.75%) was observed when 4wt% Nd2O3 was added, then decreased. The same trends were observed in flexural strength and fracture toughness testing. The ternary additives of Y2O3-Al2O3-Nd2O3 could improve the density, strength and fracture toughness of the material effectively.


2011 ◽  
Vol 194-196 ◽  
pp. 1464-1469
Author(s):  
Bin Li ◽  
Yi Feng ◽  
Hui Qiang Liu ◽  
Yan Fang Zhu ◽  
Dong Bo Yu ◽  
...  

Different grain size of starting powder was choosed and different sintering additives were used to fabricate Si3N4 ceramics by pressureless sintering. Samples’ relative density and mechanical properties including Vickers hardness, bending strength and fracture toughness were tested. Then XRD, SEM and EDS were carried out to identify phase and observe microstructure and fracture morphology. The result shows that high purity α phase Si3N4 powder of 5 μm is suitable for sintering and combination of 5 wt.% MgO +5 wt.% Y2O3 is most effective within six kinds of sintering aids.


2005 ◽  
Vol 492-493 ◽  
pp. 783-0 ◽  
Author(s):  
Shui Gen Huang ◽  
Lin Li ◽  
Jef Vleugels ◽  
Pei Ling Wang ◽  
Omer Van der Biest

Mixtures of 12 mol% CeO2-stabilised ZrO2 with 5 to 20 wt % Al2O3 were prepared and densified through pressureless sintering in air at 1450° C for 1 to 4 h. The influence of the Al2O3 content and sintering time on the phase constitution, microstructure and mechanical properties of the as-sintered composites were investigated. Fully dense Ce-TZP/Al2O3 ceramics with a good combination of hardness and fracture toughness can be obtained by pressureless sintering in air for only 1 h. The addition of Al2O3 to Ce-TZP improves the mechanical properties and suppresses ZrO2 grain growth. The average ZrO2 grain size increases with increasing sintering time and decreasing Al2O3 content. This leads to an increase in toughness. An excellent fracture toughness of 14.3 MPam1/2 in combination with a Vickers hardness of 9.14 GPa was obtained for 12 mol % CeO2-TZP with 5 wt % Al2O3, sintered for 4 h.


2009 ◽  
Vol 24 (7) ◽  
pp. 2428-2434 ◽  
Author(s):  
Ji Zou ◽  
Guo-Jun Zhang ◽  
Yan-Mei Kan

A self-reinforced ultrahigh-temperature ceramic (UHTC) with elongated ZrB2 grains has been successfully densified by pressureless sintering using commercially available ZrB2, SiC, and WC powders as raw materials. Benefiting from the unique interlocking microstructure, this material had improved strength (518 ± 10 MPa) and higher fracture toughness (6.5 ± 0.2 MPa m1/2) compared to ZrB2–SiC ceramics prepared by pressureless sintering. This work provides a new route for tailoring the microstructure and mechanical properties of UHTCs.


2014 ◽  
Vol 974 ◽  
pp. 3-8
Author(s):  
Sukasem Watcharamaisakul

The mechanical properties of Al2O3-SiC based composites were improved by the addition of ZrO2(3Y) particles in the range of 10 to 25 vol.%. Al2O3-SiC/ZrO2(3Y) composites were manufactured by pressureless sintering at 1550, 1600, and 1650oC. Sintered composites were characterized for density, XRD, microstructure and mechanical properties such as flexural strength, fracture toughness and hardness. The results showed that the highest flexural strength of 250 MPa was obtained with 25 vol.% ZrO2(3Y) composite sintered at 1600oC due to higher density and smaller Al2O3grains in comparison with samples sintered at 1550oC and 1650oC, respectively. The maximum fracture toughness of 5.66 MPa.m1/2was obtained with 20 vol.% ZrO2(3Y) sintered at 1600oC. The highest hardness of 9.16 GPa was obtained with composite of 10 vol.% ZrO2(3Y) sintered at 1600oC as it contains the largest amount of hard SiC.


2007 ◽  
Vol 280-283 ◽  
pp. 1365-1368 ◽  
Author(s):  
Chang An Wang ◽  
Ai Guo Zhou ◽  
Chun Qing Peng ◽  
Yong Huang

A two-step method was presented to fabricate Ti3AlC2-based ceramics. The first step was to synthesize a reactive powder, which mainly contains Ti2AlC, by pressureless sintering (PLS) in argon at 1500°C for 10 mins with a heating rate of 20°C×min-1. The second step was to hot press the powder to a bulk material at 1300°C for 60 mins. The second step not only densified the powder, but also promoted the phase transformation from Ti2AlC to Ti3AlC2. The ceramic sample prepared by this method consists of Ti3AlC2, Ti2AlC and a little amount of TiC. It has excellent mechanical properties: density is 4.26 ± 0.02 g×cm-3, flexural strength is 664.4 ± 90 MPa, Vickers hardness is 6.4 ± 0.5 GPa, and fracture toughness (KIC) is 9.9 ± 0.5 MPa m1/2. The so high values of strength and fracture toughness are never reported in any literature about this material, as far as we aware.


2012 ◽  
Vol 426 ◽  
pp. 155-158 ◽  
Author(s):  
Lin Liu ◽  
Chuan Zhen Huang ◽  
Bin Zou ◽  
Liang Xu ◽  
H.L. Liu ◽  
...  

TiB2-Ti(C, N)-(Ni, Mo) composite ceramic tool materials were fabricated by the hot-press sintering technology. The effects of the content of Ti(C, N) on the microstructure and mechanical properties were investigated by XRD and SEM observations. It is shown that the grain size of the composites is small, the fracture surface is irregularity, the grain boundaries of TiB2 and Ti(C, N) are connected tightly, and a new crystalline phase of MoNi is formed. A small amount of Ti(C, N) is decomposed into TiN, and the decomposition of Ti(C, N) is intensified as the content of Ti(C, N) is increased during the sintering process. The fracture pattern is the combination of the intergranular mode and transgranular mode. It is found that the flexural strength and fracture toughness of TiB2-Ti(C, N)-(Ni, Mo) composites increase consistently owning to the addition of Ti(C, N), the maximum resultant mechanical properties of TiB2-Ti(C, N)-(Ni, Mo) composites are 1019.53MPa for the flexural strength, 6.89MPa•m1/2 for the fracture toughness and 23.65GPa for Vickers hardness.


Sign in / Sign up

Export Citation Format

Share Document