Energy-Saving Optimization Design Frame System Using Energy Footprint Graphical Model

2016 ◽  
Vol 693 ◽  
pp. 1971-1974
Author(s):  
Ying Tian ◽  
Lei Zhang ◽  
Tai Yong Wang ◽  
Song Ling Tian ◽  
Peng Lin Li

Product’s performance should be sustainable the environment, which is accepted and be accomplished by more and more companies and people. While some of these methods used well in some special fields may damage the environment in the other period of product related lifecycle phrase. This paper propose an integrated solving environmental analysis methodology based on the unified energy footprint graphic model, which can systematic describe all the produce activities impacted with the external environment by tracing the energy footprint in the uniformed energy flow maps. This frame system can also be divided into three ranks, which can be used clearly to deal with the energy-related environmental problem from the product component structure design to the manufactory processes optimization even to the product families’ research and industrial distribution as a whole.

2020 ◽  
Vol 11 (1) ◽  
pp. 15 ◽  
Author(s):  
Jixiong Li ◽  
Jianliang Tan ◽  
Jianbin Dong

In order to obtain a lightweight front upright of an electric formula car’s suspension, the topology optimization method is used in the front upright structure design. The mathematical model of the lightweight optimization design is constructed, and the geometric model of the initial design of the front upright is subjected to the ultimate load condition. The structural optimization of a front upright resulted in the mass reduction of the upright by 60.43%. The optimized model was simulated and verified regarding the strength, stiffness, and safety factor under three different conditions, namely turning braking, emergency braking, and sharp turning. In the experiment, the uprights were machined and assembled and integrated into the racing suspension. The experimental results showed that the optimized front uprights met the requirements of performance.


2019 ◽  
Vol 2019 ◽  
pp. 1-13 ◽  
Author(s):  
Laikuang Lin ◽  
Yimin Xia ◽  
Dun Wu

As a key component of tunnel boring machines (TBMs), the disc cutter ring and its structural parameters are closely related to the TBM tunneling quality. Literature review shows that investigations on optimization design methods for cutter ring structure are seriously insufficient. Therefore, in this paper, a multiobjective optimization design model of structural parameters for disc cutter rings is developed based on the complex geological conditions and the corresponding cutter ring structure design requirements. The rock breaking capability, energy consumption, load-bearing capability, wear life, and wear uniformity of disc cutter are selected as the objectives, and the geometric structure of cutter rings, ultimate load-bearing capability, and cutterhead drive performance are determined as constraints. According to the characteristics of this model, a self-adaptive multipopulation genetic algorithm (SAMPGA) is utilized to solve the optimization problem, and the Fuzzy analytical hierarchy process (FAHP) is employed to calculate weight coefficients for multiple objectives. Finally, the applicability of the proposed method is demonstrated through a case study in a TBM project. The results indicated that the rock breaking performance and service life of the disc cutter are improved after optimization by using the proposed method. The utilization of SAMPGA effectively solves the premature local convergence problems during optimization. The geological adaptability should be considered in the cutter ring structure design, which can be realized by using the proposed method based on the suitable weight coefficients.


2014 ◽  
Vol 945-949 ◽  
pp. 503-508
Author(s):  
Li Xie ◽  
Qi Sun

As general mechanic designing methods take long design cycle and consume many resources, though it could find a good design, it could not get the optimal one.Optimization design is the fruit of the combination of optimization mathematical method and modern computer technology, which enables to get the optimal parameters under various constrains, so that the optimal value could be achieved. Optimization design is a method to ensure better usability, lower cost and reducing weight and volume when normally use it. This method can also shorten the design cycle and enhance the design efficiency.


2013 ◽  
Vol 753-755 ◽  
pp. 1175-1179
Author(s):  
Bao An Yang ◽  
Xu Hui Li ◽  
Fei Yang ◽  
Zi Ru Niu ◽  
Zhi Hong Wang

The aluminum alloy automotive wheels are widely used and their quality safety is vital. So their structure design should be optimized. Based on the wheel bending fatigue test and the analysis of aluminum alloy automotive wheel's structure characteristics, the wheel's load was discussed and the analysis of the wheel was done by using Solidworks and ANSYS. The analysis result provides scientific basis for the optimization design of the aluminum alloy automotive wheels.


2011 ◽  
Vol 55-57 ◽  
pp. 498-503
Author(s):  
Bin Zheng ◽  
Liang Ping Luo

When designing implantable biomedical MEMS devices, we must provide electric power source with long life and small size to drive the sensors and actuators work. Obviously, traditional battery is not a good choice because of its large size, limited lifetime and finite power storage. Living creatures all have non-electric energy sources, like mechanical energy from heart beat and pulse. Piezoelectric structure can convert mechanical energy to electric energy. In the same design condition, the more electric energy is generated, the better the piezoelectric structure design. This paper discusses the topology optimization method for the most efficient implantable piezoelectric energy harvesting device. Finally, a design example based on the proposed method is given and the result is discussed.


Author(s):  
Zhen Li ◽  
Baoyuan Sun ◽  
Min Qian ◽  
Jun Zhang

In order to improve the situation that the design of microactuator is mostly based on the intuition and experience of researchers, the method of continuum topology optimization using the nodal density is introduced to the conceptual design of microactuator. This new method can ensure C0 continuity of density field in a fixed design domain. The ratio of mutual energy to strain energy of the mechanism is regarded as the objective function, where, the mutual energy and strain energy describe the kinematic function and structural function of microactuator respectively. The final configuration of microactuator is decided on the guide of conceptual design combined with the given working conditions. The finite element method is applied to analysis the transmission ratio and clamping force of microactuator. The prototype of the microactuator is fabricated by using micro-electroforming and SU-8 photolithography techniques and the displacement of the micro actuator is measured by using the stereo vision microscopy. The experimental results show that the properties of the micro actuator can satisfy the designing demands. This topological optimization method based on nodal density plays an important role in guiding the structure design of micro actuator.


2012 ◽  
Vol 522 ◽  
pp. 668-672
Author(s):  
Hui Juan Sun ◽  
Guo Fu Yin ◽  
Liang Mi ◽  
Yang Yin

Aiming at these problems of complicated analysis, high repeated rate and resource sharing in the process of the NC machine tools design and performance analysis, a development platform is built to integrate the structure design, performance analysis, optimization of spindle and resource sharing. The platform includes digital design, 3D entity modeling and virtual assembly, finite element analysis and optimization, and dynamic simulation module. Each module can normally operate and exchange data by means of coordinating the interface between modules. The experiment shows that the developed system could effectively improve the efficiency of design and analysis of spindle, and could provide reference for the optimization design and the actual production manufacturing.


2012 ◽  
Vol 503-504 ◽  
pp. 805-808
Author(s):  
Yan Jun Zhao ◽  
Xing Ming Huang ◽  
Shu Guang Li ◽  
Cheng Xu

Structure design and material selection of weapons is the key of the weapon design. The dynamic strength are studied of the weapon’s key parts by finite element simulation in Elastic plastic mechanics. The results show that the body can withstand the maximum pressure, and the simulating results are well coincident with the experiment ones, which confirms the reliability and availability of the virtual prototype model advanced here. Current research work will be helpful in further this kind of designers to select material and the frame optimization design.


2014 ◽  
Vol 889-890 ◽  
pp. 563-568
Author(s):  
Zhe Wu ◽  
Yun Zeng ◽  
Yan Yan Zeng ◽  
Shi Ge Yu

Hydro turbine generating sets vibration is an important factor affecting the safe operation of hydropower stations. The research on the vibration characteristics is basic for the unit structure design, control design and hydropower station powerhouse structure optimization design. Based on built transient model of the hydropower turbine generating sets shafting, this paper constructed the whole hydropower turbine generating sets operating system by combine the hydro turbine, the generator object model, the governor and the excitation controller. Using numerical simulation method to obtained the shafting vibration data under different operating conditions. And then used Prony algorithm to extract the oscillation characteristics of amplitude, frequency, attenuation factor and phase angle from the vibration signal of hydro turbine generating sets shafting parameters. The simulation results show that the proposed method is effective.


2014 ◽  
Vol 607 ◽  
pp. 573-576
Author(s):  
En Guang Zhang ◽  
Li Wang ◽  
Wen Ju Shan

The structure and the load-carrying capability of the front board of injection molding machine are more complex. The error of the approximation algorithm employed in engineering is larger so that the board may become invalid in the process of using, The finite element analysis can obtain the stress distribution in the parts so as to improve the accuracy of calculation and the quality of design; through The topology optimization analysis will take the initiative to find the optimal plan, which provides the theoretical basis for the improvement of the load-carrying capability and the structure design of board. This paper have conducted a parametric design, finite element analysis and the topology optimization design for a motional board of the injection molding machine using “Advanced simulation” of NX8.0, and get a quantitative conclusion of that the motional board volume is reduced and its stiffness is significantly enhanced.


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