Numerical and Experimental Investigation on the Energy Absorption Capability of a Full-Scale Composite Fuselage Section

2019 ◽  
Vol 827 ◽  
pp. 19-24 ◽  
Author(s):  
Donato Perfetto ◽  
Giuseppe Lamanna ◽  
M. Manzo ◽  
A. Chiariello ◽  
F. di Caprio ◽  
...  

In the case of catastrophic events, such as an emergency landing, the fuselage structure is demanded to absorb most of the impact energy preserving, at the same time, a survivable space for the passengers. Moreover, the increasing trend of using composites in the aerospace field is pushing the investigation on the passive safety capabilities of such structures in order to get compliance with regulations and crashworthiness requirements. This paper deals with the development of a numerical model, based on the explicit finite element (FE) method, aimed to investigate the energy absorption capability of a full-scale 95% composite made fuselage section of a civil aircraft. A vertical drop test, performed at the Italian Aerospace Research Centre (CIRA), carried out from a height of 14 feet so to achieve a ground contact velocity of 30 feet/s in according to the FAR/CS 25, has been used to assess the prediction capabilities of the developed FE method, allowing verifying the response under dynamic load condition and the energy absorption capabilities of the designed structure. An established finite element model could be used to define the reliable crashworthiness design strategy to improve the survival chance of the passengers in events such as the investigated one.

2017 ◽  
Vol 111 ◽  
pp. 254-264 ◽  
Author(s):  
Julian Wiedorn ◽  
Werner Daves ◽  
Uwe Ossberger ◽  
Heinz Ossberger ◽  
Martin Pletz

Safety ◽  
2018 ◽  
Vol 4 (4) ◽  
pp. 48
Author(s):  
Murat Büyük ◽  
Ali Atahan ◽  
Kenan Kurucuoğlu

Crash cushions are designed to gradually absorb the kinetic energy of an impacting vehicle and bring it to a controlled stop within an acceptable distance while maintaining a limited amount of deceleration on the occupants. These cushions are used to protect errant vehicles from hitting rigid objects, such as poles and barriers located at exit locations on roads. Impact performance evaluation of crash cushions are attained according to an EN 1317-3 standard based on various speed limits and impact angles. Crash cushions can be designed to absorb the energy of an impacting vehicle by using different material deformation mechanisms, such as metal plasticity supported by airbag folding or damping. In this study, a new crash cushion system, called the ulukur crash cushion (UCC), is developed by using linear, low-density polyethylene (LLDPE) containers supported by embedded plastic energy-absorbing tubes as dampers. Steel cables are used to provide anchorage to the design. The crashworthiness of the system was evaluated both numerically and experimentally. The finite element model of the design was developed and solved using LS-DYNA (971, LSTC, Livermore, CA, USA), in which the impact performance was evaluated considering the EN 1317 standard. Following the simulations, full-scale crash tests were performed to determine the performance of the design in containing and redirecting the impacting vehicle. Both the simulations and crash tests showed acceptable agreement. Further crash tests are planned to fully evaluate the crashworthiness of the new crash cushion system.


2017 ◽  
Vol 89 (4) ◽  
pp. 590-598 ◽  
Author(s):  
Adam Deskiewicz ◽  
Rafał Perz

Purpose The aim of this study is to assess and describe possible consequences of a bird strike on a Polish-designed PZL-106 Kruk agricultural aircraft. Due to its susceptibility to such events, a wing slat has been chosen for analysis. Design/methodology/approach Smooth particle hydrodynamics (SPH) formulation has been used for generation of the bird finite element model. The simulations were performed by the LS-Dyna explicit finite element analysis software. Several test cases have been analysed with differing parameters such as impact velocity, initial velocity vector direction, place of impact and bird mass. Findings Results of this study reveal that the structure remains safe after an impact at the velocity of 25 m/s. The influence of bird mass on slat damage is clearly observable when the impact velocity rises to 60 m/s. Another important finding was that in each case where the part did not withstand the applied load, it was the lug where first failure occurred. Some of the analysed cases indicated the possibility a consequent wing box damage. Practical implications This finding provides the manufacturer an important insight into the behaviour of the slat and suggests that more detailed analysis of the current lug design might improve the safety of the structure. Originality/value Even though similar analyses have been performed, they tended to focus on large transport aircraft components. This investigation will enhance our understanding of structural response of small, low-speed aircraft to a bird impact, which is a realistic scenario for the chosen case of an agricultural plane.


Author(s):  
Michael C. Yaksh ◽  
Suresh Babu

A shielded cask is used to move welded containers whose contents are liquid. The requirement controlling the design of the shielded cask was the 9-meter drop. Since the orientation of the cask is arbitrary, it is required to assume an orientation which would result in the most damage to the cask. For such drops the target is usually considered to be an unyielding surface. The shielded cask of interest is not designed with components to mitigate the damage due to such drops. The shielded cask contains a thick shell of lead which is considered to move and deform during the 9-meter drop. Additionally, the container of liquid is not physically attached to the cask, and is free to move within the confined space during the event as well. Each component has its own unique stiffness and mass characteristics which could result in a different dynamic response. Since the dynamic response of each component is different, the most damage to a particular component may be sensitive to the boundary conditions. The unyielding surface would maximize the damage to the impact surface of the cask, but as a result, could mitigate the maximum loading applied to other components of the cask. Most actual targets are comprised of concrete. The evaluations are performed using an explicit finite element computer code. Consequently, it is necessary to monitor certain energies, such as the hourglass energy or a sliding energy indicating the behavior of the contact surface associated with the target. These parameters confirm the accurate behavior of the elements comprising the finite element model. Given that components can have a different response, the hourglass energy may also vary. Varying the boundary conditions will affect these types of parameters. In this paper, the authors present the results of a study of the effect of the boundary conditions on the shielded cask components response to the 9-meter drop. The primary orientation of interest is the end drop. The end drop maximizes the axial loading to the container. It is this orientation which could result in the most compression of the lead shield leading to increased radiation exposure. The container is considered as a pressure vessel and its integrity would be evaluated using the plastic strain based criteria contained in Section III, Division 3. The shielded cask, however, is not a pressure vessel and was evaluated using Section VIII, Division 2, Part 5. Both evaluations used the plastic strains and triaxiality factors determined from the drop evaluations.


2019 ◽  
Vol 957 ◽  
pp. 319-328 ◽  
Author(s):  
Donato Perfetto ◽  
A. de Luca ◽  
Giuseppe Lamanna

In the aircraft industry, crashworthiness design and certification phases have been and are going to be the most attractive topics for designers, mostly because of the increasing use of composites for primary structural components. It is well known that the cargo subfloor elements of the fuselage structure play a crucial role in absorbing the kinetic energy during a crash. In particular, the stanchions, or struts, are important parts for the structural response; as a matter of fact, they connect the fuselage frames to the cabin’s floor and, ideally, are expected to crush under a compressive force in order to dissipate the impact energy in a controlled way and, consequently, to minimize the energy transferred to the passengers. The aim of this work is to demonstrate, experimentally and numerically, the energy absorption capability of the stanchions, made of both composite material and aluminium alloy, of a full-scale 95% composites made fuselage section under a critical load condition, such as an emergency landing. A Finite Element model allowing estimating the passive safety capabilities of the designed struts has been developed and herein proposed.


Author(s):  
Kevin Darques ◽  
Abdelmounaïm Tounzi ◽  
Yvonnick Le-menach ◽  
Karim Beddek

Purpose This paper aims to go deeper on the analysis of the shaft voltage of large turbogenerators. The main interest of this study is the investigation process developed. Design/methodology/approach The analysis of the shaft voltage because of several defects is based on a two-dimensional (2D) finite element modeling. This 2D finite element model is used to determine the shaft voltage because of eccentricities or rotor short-circuit. Findings Dynamic eccentricities and rotor short circuit do not have an inherent impact on the shaft voltage. Circulating currents in the stator winding because of defects impact the shaft voltage. Originality/value The original value of this paper is the investigation process developed. This study proposes to quantify the impact of a smooth stator and then to explore the contribution of the real stator winding on the shaft voltage.


2021 ◽  
Author(s):  
Anthony Muff ◽  
Anders Wormsen ◽  
Torfinn Hørte ◽  
Arne Fjeldstad ◽  
Per Osen ◽  
...  

Abstract Guidance for determining a S-N based fatigue capacity (safe life design) for preloaded connectors is included in Section 5.4 of the 2019 edition of DNVGL-RP-C203 (C203-2019). This section includes guidance on the finite element model representation, finite element based fatigue analysis and determination of the connector design fatigue capacity by use of one of the following methods: Method 1 by FEA based fatigue analysis, Method 2 by FEA based fatigue analysis and experimental testing and Method 3 by full-scale connector fatigue testing. The FEA based fatigue analysis makes use of Appendix D.2 in C203-2019 (“S-N curves for high strength steel applications for subsea”). Practical use of Section 5.4 is illustrated with a case study of a fatigue tested wellhead profile connector segment test. Further developments of Section 5.4 of C203-2019 are proposed. This included acceptance criteria for use of a segment test to validate the FEA based fatigue analysis of a full-scale preloaded connector.


Author(s):  
Ramakrishnan Maruthayappan ◽  
Hamid M. Lankarani

Abstract The behavior of structures under the impact or crash situations demands an efficient modeling of the system for its behavior to be predicted close to practical situations. The various formulations that are possible to model such systems are spring mass models, finite element models and plastic hinge models. Of these three techniques, the plastic hinge theory offers a more accurate model compared to the spring mass formulation and is much simpler than the finite element models. Therefore, it is desired to model the structure using plastic hinges and to use a computational program to predict the behavior of structures. In this paper, the behavior of some simple structures, ranging from an elementary cantilever beam to a torque box are predicted. It is also shown that the plastic hinge theory is a reliable method by comparing the results obtained from a plastic hinge model of an aviation seat structure with that obtained from a finite element model.


2021 ◽  
Author(s):  
Qiang Zhong ◽  
De-yu Wang

Abstract Dynamic capacity is totally different from quasi-static capacity of ship structural components, although most ultimate strength analyses at present by researchers are performed under quasi-static conditions. To investigate the dynamic ultimate strength characteristics, the dynamic ultimate strength analyses of stiffened plates subjected to impact load were studied based on a 3-D nonlinear explicit finite element method (FEM) in this paper. The impact load in the present work is characterized as a half-sine function. A series of nonlinear finite element analyses are carried out using Budiansky-Roth (B-R) criterion. The influence of impact durations, model ranges, boundary conditions, initial imperfections and impact loads on the dynamic ultimate strength of stiffened plates are discussed. In addition, the ultimate strength of stiffened plates under the in-plane impact combined with lateral pressure was also calculated, which shows lateral pressure has a negligible effect on the dynamic ultimate strength of stiffened plates subjected to the impact load with short durations. Other important conclusions can be obtained from this paper, which are useful insights for the development of ultimate strength theory of ship structures and lay a good foundation for the study of dynamic ultimate strength in the future.


Author(s):  
Pan Fang ◽  
Yuxin Xu ◽  
Shuai Yuan ◽  
Yong Bai ◽  
Peng Cheng

Fibreglass reinforced flexible pipe (FRFP) is regarded as a great alternative to many bonded flexible pipes in the field of oil or gas transportation in shallow water. This paper describes an analysis of the mechanical behavior of FRFP under torsion. The mechanical behavior of FRFP subjected to pure torsion was investigated by experimental, analytical and numerical methods. Firstly, this paper presents experimental studies of three 10-layer FRFP subjected to torsional load. Torque-torsion angle relations were recorded during this test. Then, a theoretical model based on three-dimensional (3D) anisotropic elasticity theory was proposed to study the mechanical behavior of FRFP. In addition, a finite element model (FEM) including reinforced layers and PE layers was used to simulate the torsional load condition in ABAQUS. Torque-torsion angle relations obtained from these three methods agree well with each other, which illustrates the accuracy and reliability of the analytical model and FEM. The impact of fibreglass winding angle, thickness of reinforced layers and radius-thickness ratio were also studied. Conclusions obtained from this research may be of great practicality to manufacturing engineers.


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