Mechanical Properties and Formability of AZ31 Magnesium Alloy Processed by Differential Speed Rolling

2007 ◽  
Vol 544-545 ◽  
pp. 395-398 ◽  
Author(s):  
Xin Sheng Huang ◽  
Kazutaka Suzuki ◽  
Akira Watazu ◽  
Ichinori Shigematsu ◽  
Naobumi Saito
Keyword(s):  
Mechanical Properties ◽  
Room Temperature ◽  
Rolling Plane ◽  
Alloy Sheet ◽  
Speed Ratio ◽  
Roll Speed ◽  
Proof Stress ◽  
Differential Speed Rolling ◽  
R Value ◽  
Differential Speed

An AZ31 (Mg-3Al-1Zn-0.35Mn in mass%) alloy sheet exhibiting the inclination of the basal plane from the rolling plane at about 15º, was fabricated by a DSR processing with a roll speed ratio of 1.167. Compared with the normal rolled sheets, the DSR processed sheets showed a lower 0.2% proof stress, a larger elongation, a smaller r-value and a larger n-value. The Erichsen value at room temperature significantly increased from 2.2 to 3.1, and the deep drawability also improved.

Microstructure and Texture Control of Al-Mg Alloy Sheets by Differential Speed Rolling

2005 ◽  
Vol 495-497 ◽  
pp. 597-602 ◽  
Author(s):  
Tetsuo Sakai ◽  
K. Yoneda ◽  
S. Osugi
Keyword(s):  
Shear Strain ◽  
Shear Deformation ◽  
Rolling Direction ◽  
Deformation Texture ◽  
Speed Ratio ◽  
Roll Speed ◽  
Shear Texture ◽  
Differential Speed Rolling ◽  
R Value ◽  
Differential Speed

Large shear deformation was successfully introduced in 5182 aluminum alloy sheets by 2-pass differential speed warm rolling under a high friction condition. The roll speed ratio was varied from 1.0 to 2.0. When the roll speed ratio was smaller than 1.4, shear strain increased near the surface, but the strain decreased to zero at the mid-thickness. At a roll speed ratio larger than 1.4, shear strain was introduced even at the mid-thickness, and it increased near the surface. Thus the shear strain increased with the roll speed ratio. After 2-pass differential speed rolling, a large shear strain prevailed throughout the thickness. The rolling direction of the second pass was so selected that the direction of shear deformation introduced in the second pass was similar to (unidirectional shear rolling) or opposite (reverse shear rolling) that in the first pass. A shear texture with main components of {111}<110>, {112}<110> and {001}<110> prevailed throughout the thickness, and conventional rolling textures such as {112}<111> or {123}<634> orientation were not detected in any part of thickness. The rolling direction of the second pass had little effect on the deformation texture. After recrystallization annealing, the shear texture components were retained. The intensity of the shear texture components after recrystallization was almost similar to the deformation texture. The r-value of the annealed sheet was slightly increased and the planar anisotropy of the r-value was decreased by differential speed rolling. Differential speed rolling, by which shear deformation can be introduced throughout the thickness, was thus shown to be a promising process for improving the physical and mechanical properties of rolled and annealed aluminum alloy sheets by texture control.

Effects of Differential Speed Rolling on Microstructure and Mechanical Properties of AZ31 Magnesium Alloy

2007 ◽  
Vol 539-543 ◽  
pp. 1759-1763 ◽  
Author(s):  
Xin Sheng Huang ◽  
Kazutaka Suzuki ◽  
Yong Jai Kwon ◽  
Akira Watazu ◽  
Ichinori Shigematsu ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Shear Bands ◽  
Rolling Direction ◽  
Az31 Alloy ◽  
Speed Ratio ◽  
Rolled Sheet ◽  
Proof Stress ◽  
Tensile Direction ◽  
Differential Speed Rolling ◽  
Differential Speed

A differential speed rolling (DSR) processing with a roll speed ratio of 1.167 was carried out on an AZ31 alloy for investigating the effects of DSR on microstructure, texture and mechanical properties. The DSR processed sheet showed unidirectional shear bands with a small grain size of 5.5 μm inclining to the rolling direction, and the basal plane tended to incline at about 15º from the rolling plane toward the rolling direction. Compared with the normal rolled sheet, the DSR processed sheets showed a lower proof stress and a larger elongation with an increase from 21% to 26% in the rolling direction. The proof stress increased and the elongation decreased with the angle between the tensile direction and the rolling direction.

Microstructures and Mechanical Properties of Nano-Structured Aluminum Fabricated by Accumulative Roll-Bonding Using Different Rolling Methods

2006 ◽  
Vol 317-318 ◽  
pp. 327-330 ◽  
Author(s):  
Seong Hee Lee ◽  
Tetsuo Sakai ◽  
Chung Hyo Lee ◽  
Yong Ho Choa
Keyword(s):  
Mechanical Properties ◽  
Accumulative Roll Bonding ◽  
The Other ◽  
Speed Ratio ◽  
Roll Speed ◽  
Roll Bonding ◽  
Differential Speed Rolling ◽  
Processed Sample ◽  
Conventional Rolling ◽  
Differential Speed

Nano-structured aluminum was fabricated by accumulative roll-bonding (ARB) process using different rolling methods. One is the ARB using conventional rolling (CR) in which the speed of two rolls (3.0m/min) was equal to each other. The other is the ARB using differential speed rolling (DSR) in which the speed of two rolls is different to each other. The roll peripheral speed of one roll was 2.0m/min and that of another roll was 3.6m/min. The roll speed ratio was kept at 1.8. The ARB was conducted up to 6 cycles at ambient temperature without lubrication. In both cases, the ultrafine grains were developed in the samples. The grains formed by the DSR-ARB were more equiaxed and finer than those produced by the CR-ARB. Tensile strength of the DSR-ARB processed sample was superior to that of the CR-ARB processed one. The elongation was not affected significantly by the number of ARB cycles in both cases. Texture analysis demonstrated that the shear strain, in the case of DSR-ARB, was introduced into the center of thickness. It was concluded that the DSR-ARB process was more effective for grain refinement and strengthening than the CR-ARB process.

Influences of Rolling Conditions on Texture and Mechanical Properties of AZ31 Magnesium Alloy Processed by Differential Speed Rolling

2007 ◽  
Vol 561-565 ◽  
pp. 287-290
Author(s):  
Kazutaka Suzuki ◽  
Xin Sheng Huang ◽  
Akira Watazu ◽  
Ichinori Shigematsu ◽  
Naobumi Saito
Keyword(s):  
Mechanical Properties ◽  
Magnesium Alloy ◽  
Rolling Direction ◽  
Rolling Temperature ◽  
Az31 Magnesium Alloy ◽  
Speed Ratio ◽  
Shear Direction ◽  
Differential Speed Rolling ◽  
Press Formability ◽  
Differential Speed

It was reported that the cold and warm press formability of the magnesium alloy was improved by the application of a differential speed rolling (DSR). However, it can be considered that the microstructure and the texture of the DSR processed sheets greatly change with the rolling conditions. In this study, commercial AZ31B magnesium alloy extrusions were processed by DSR at a differential speed ratio of 1.167 and a reduction per pass of 10% or less, and the effects of the rolling temperature, the number of rolling passes and reversal of the rolling direction on texture and mechanical properties were examined. As a result, it was found that the optimal rolling temperature in terms of the workability and formability of the material was 573 K. And the elongation and formability were maximal in sheets processed by 4–6 passes of DSR. Moreover, reversing the shear direction made the microstructure more homogeneous and finer than unidirectional shear, and improved the mechanical properties and formability. This improvement was greater in samples where the shear direction was reversed once in the middle than where it was reversed for each pass.

scholarly journals Effect of Grain Refinement and Dispersion of Particles and Reinforcements on Mechanical Properties of Metals and Metal Matrix Composites through High-Ratio Differential Speed Rolling

Materials ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 4159 ◽  
Author(s):  
Ahmad Bahmani ◽  
Woo-Jin Kim
Keyword(s):  
Mechanical Properties ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
High Speed ◽  
Large Scale ◽  
High Ratio ◽  
Speed Ratio ◽  
Matrix Composites ◽  
Differential Speed Rolling ◽  
Differential Speed

A differential speed rolling (DSR) technique that provides capability of producing large-scale materials with fine grains and controlled texture in a continuous manner has attracted several researchers and industries. In this study, we tried to review the articles related to DSR and especially the high-ratio DSR (HRDSR) technique that is associated with a high speed ratio between the upper and lower rolls (≥2) and compare the change in microstructure and mechanical properties after HRDSR with the results obtained by using other severe plastic deformation (SPD) techniques to see the potential of the HRDSR technique in enhancing the mechanical properties of metals and metal matrix composites. The reviewed results show that HRDSR is an important technique that can effectively refine the grains to micro or nano sizes and uniformly disperse the particles or reinforcement throughout the matrix, which helps extensively in improving ambient and superplastic mechanical properties of various metals and alloys.

Effect of Differential Speed Rolling on Microstructure and Mechanical Properties of AZ31B Magnesium Alloy Sheets

2011 ◽  
Vol 415-417 ◽  
pp. 1537-1544
Author(s):  
Hua Qiang Liu ◽  
Di Tang ◽  
Zhen Li Mi ◽  
Zhen Li
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Magnesium Alloy ◽  
Room Temperature ◽  
Az31b Magnesium Alloy ◽  
Microstructure And Mechanical Properties ◽  
Differential Speed Rolling ◽  
Conventional Rolling ◽  
Rolling Technology ◽  
Differential Speed

The grain size and the distribution of crystal orientation have an important effect on the mechanical properties of wrought AZ31B magnesium alloy sheets. Because the AZ31B magnesium alloy sheets rolled by conventional rolling have a poor formability at room temperature, a new rolling technology of differential speed rolling is used to improve the mechanical properties of AZ31B magnesium alloy. The research shows that the number of twinning crystal decreases, the number of the core of dynamically recrystallized grain increases, and the grain size become fine and isotropy by differential speed rolling with the increase of the reduction and the improving of the rolling temperature to some extent. The differential speed rolling not only improves the isotropy of the basal texture and also improves the microstructure and mechanical properties.

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