Comparative Study on Turning CI and CGI Using Silicon Nitride Cutting Tools

2008 ◽  
Vol 591-593 ◽  
pp. 572-577 ◽  
Author(s):  
José Vitor C. Souza ◽  
Maria do Carmo de Andrade Nono ◽  
Olivério Moreira Macedo Silva ◽  
M.V. Ribeiro
Keyword(s):  
Cast Iron ◽  
High Speed ◽  
Cutting Tools ◽  
High Speed Steel ◽  
Machining Processes ◽  
Compacted Graphite ◽  
Tool Performance ◽  
Grey Cast ◽  
The Difference ◽  
New Generation

There has been a great interest for improving the machining of cast iron materials in the automotive and other industries. Comparative studies for tool used to machine grey cast iron (CI) and compacted graphite iron (CGI) on dry machining were also performed in order to find out why in this case the tool lifetime is not significantly higher. However the machining these materials while considering turning with the traditional high-speed steel and carbide cutting tools present any disadvantages. One of these disadvantages is that all the traditional machining processes involve the cooling fluid to remove the heat generated on workpiece due to friction during cutting. This paper present a new generation of ceramic cutting tool exhibiting improved properties and important advances in machining CI and CGI. The tool performance was analyzed in function of flank wear, temperature and roughness, while can be observed that main effects were found for tool wear, were abrasion to CI and inter-diffusion of constituting elements between tool and CGI, causing crater. However the difference in tool lifetime can be explained by the formation of a MnS layer on the tool surface in the case of grey CI. This layer is missing in the case of CGI.

STUDY ON THE TRIBOLOGICAL BEHAVIOR OF CUTTING TOOLS COATED WITH FILMS

2011 ◽  
Vol 25 (31) ◽  
pp. 4261-4264 ◽  
Author(s):  
MANABU YASUOKA
Keyword(s):  
Friction Coefficient ◽  
High Speed ◽  
Cutting Tool ◽  
Cutting Tools ◽  
High Speed Steel ◽  
Frictional Properties ◽  
Coated Tool ◽  
Significant Difference ◽  
The Difference ◽  
Pin On Disk

A hard film coat can improve a tool's performance. In this study, the frictional properties of an uncoated tool and a coated tool with TiN were measured against that of SCM440 (42 CrMo 4) steel. The results showed there was no significant difference between the friction coefficient of the high-speed steel tool and the tool coated with TiN but the friction coefficient of uncoated tool was slightly lower than that of the steel. In the second part of the study, coats of TiN , TiC , CrN , and TiAlN were deposited on high-speed steel and the wear characteristics were determined with a pin-on-disk wear examination. The differences in the friction coefficients were attributed to the difference in the wear of the slipping material. There were large differences in the adhesion characteristics on the surface of the slipping material. The author suggest that these differences influence the characteristics of the cutting tool.

UNS T11310

Alloy Digest ◽  
1988 ◽  
Vol 37 (5) ◽  
Keyword(s):  
Physical Properties ◽  
Tensile Properties ◽  
Tool Steel ◽  
High Speed ◽  
Cutting Tools ◽  
High Speed Steel ◽  
Heat Treating ◽  
General Purpose ◽  
Steel Mills

Abstract UNS No. T11310 is the high vanadium type of molybdenum high-speed steel. It is a deep-hardening steel and offers high cutting ability and excellent finishing properties. It is a general-purpose steel for cutting tools and is used in such applications as taps, lathe tools and reamers. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on heat treating and machining. Filing Code: TS-490. Producer or source: Tool steel mills.

ELECTRITE COBALT

Alloy Digest ◽  
1960 ◽  
Vol 9 (2) ◽  
Keyword(s):  
Fracture Toughness ◽  
Physical Properties ◽  
High Speed ◽  
Cutting Tools ◽  
High Speed Steel ◽  
Heat Treating ◽  
Heavy Duty ◽  
Steel Company

Abstract ELECTRITE COBALT is a 5% cobalt type high-speed steel recommended for heavy duty cutting tools. This datasheet provides information on composition, physical properties, hardness, and elasticity as well as fracture toughness. It also includes information on forming, heat treating, and machining. Filing Code: TS-89. Producer or source: Latrobe Steel Company.

GUTERL M-2

Alloy Digest ◽  
1981 ◽  
Vol 30 (9) ◽  
Keyword(s):  
Physical Properties ◽  
High Speed ◽  
Cutting Tools ◽  
High Speed Steel ◽  
Heat Treating ◽  
General Purpose ◽  
Good Resistance ◽  
Special Steel ◽  
Steel Corporation ◽  
Circular Saws

Abstract GUTERL M-2 is a molybdenum-tungsten type of high-speed steel with fairly good resistance to decarburization. It is a general-purpose high-speed steel and it provides excellent resistance to abrasion and shock. It is used widely for cutting tools. Among its many applications are hack saws, circular saws, lathe tools, gear cutters, planer tools and wood knives. This datasheet provides information on composition, physical properties, hardness, and elasticity. It also includes information on forming, heat treating, machining, and joining. Filing Code: TS-387. Producer or source: Guterl Special Steel Corporation.

RED CUT COBALT

Alloy Digest ◽  
1980 ◽  
Vol 29 (8) ◽  
Keyword(s):  
Fracture Toughness ◽  
Cast Iron ◽  
High Speed ◽  
Elevated Temperatures ◽  
High Speed Steel ◽  
Heat Treating ◽  
High Speeds ◽  
Red Hardness ◽  
Nonferrous Alloys ◽  
Cutting Point

Abstract RED CUT COBALT steel is made by adding 5% cobalt to the conventional 18% tungsten -4% chromium-1% vanadium high-speed steel. Cobalt increases hot or red hardness and thus enables the tool to maintain a higher hardness at elevated temperatures. This steel is best adapted for hogging cuts or where the temperature of the cutting point of the tool in increased greatly. It is well adapted for tools to be used for reaming cast-iron engine cylinders, turning alloy steel or cast iron and cutting nonferrous alloys at high speeds. This datasheet provides information on composition, physical properties, and hardness as well as fracture toughness. It also includes information on forming, heat treating, and machining. Filing Code: TS-367. Producer or source: Teledyne Vasco.

CPM REX 25

Alloy Digest ◽  
1980 ◽  
Vol 29 (7) ◽  
Keyword(s):  
Heat Treatment ◽  
High Speed ◽  
High Speed Steel ◽  
High Hardness ◽  
Heat Treating ◽  
High Speeds ◽  
Aisi Type ◽  
Tool Performance ◽  
End Mills ◽  
Machining Operations

Abstract CPM REX 25 is a super high-speed steel made without cobalt. It is comparable to AISI Type T15 cobalt-containing high-speed steel in response to heat treatment, properties, and tool performance. CPM REX 25 is recommended for machining operations requiring heavy cuts, high speeds and feeds, and difficult-to-machine materials of high hardness and abrasion resistance. Typical applications are boring tools, drills, gear cutters, punches, form tools, end mills and broaches. This datasheet provides information on composition, physical properties, hardness, and elasticity as well as fracture toughness. It also includes information on forming, heat treating, machining, and surface treatment. Filing Code: TS-365. Producer or source: Crucible Materials Corporation.

VASCO 8-N-2

Alloy Digest ◽  
1979 ◽  
Vol 28 (7) ◽  
Keyword(s):  
Fracture Toughness ◽  
Physical Properties ◽  
High Speed ◽  
Cutting Tools ◽  
High Speed Steel ◽  
Heat Treating ◽  
General Purpose

Abstract VASCO 8-N-2 is a molybdenum high-speed steel containing a low percentage of tungsten. It can be used successfully for a variety of cutting tools; in fact, it is a general-purpose high-speed steel. Its composition represents the first molybdenum high-speed steel to be manufactured and find practical use in the field of cutting tools. Its many uses include drills, milling cutters, lathe tools, blanking dies and special shear blades. This datasheet provides information on composition, physical properties, hardness, and elasticity as well as fracture toughness. It also includes information on forming, heat treating, and machining. Filing Code: TS-351. Producer or source: Teledyne Vasco.

STORA ASP 60

Alloy Digest ◽  
1978 ◽  
Vol 27 (12) ◽  
Keyword(s):  
High Speed ◽  
Cutting Tools ◽  
High Speed Steel ◽  
Heat Treating ◽  
Machine Material ◽  
High Hardenability ◽  
Metallurgy Steel ◽  
Special Steels ◽  
Cutting Speeds ◽  
Hot Hardness

Abstract STORA ASP 60 is a molybdenum-tungsten high-speed steel with high percentages of carbon, cobalt and vanadium. It is a powder metallurgy steel, has high hardenability and can be hardened by cooling in air or oil from the austenitizing temperature. It has an excellent combination of wear resistance, toughness, hot hardness and resistance to tempering. It is recommended for cutting tools for hard-to-machine material and high cutting speeds. This datasheet provides information on composition, physical properties, microstructure, hardness, and elasticity. It also includes information on forming, heat treating, and machining. Filing Code: TS-342. Producer or source: Stora Kopparberg, Special Steels Division.

STORA ASP 30

Alloy Digest ◽  
1978 ◽  
Vol 27 (9) ◽  
Keyword(s):  
High Speed ◽  
Cutting Tools ◽  
High Speed Steel ◽  
Cobalt Content ◽  
Heat Treating ◽  
Machine Material ◽  
High Hardenability ◽  
Special Steels ◽  
Cutting Speeds ◽  
Hot Hardness

Abstract STORA ASP 30 is a high hardenability tungsten-molybdenum alloyed high-speed steel with high cobalt content. It is recommended for cutting tools for hard-to-machine material and high cutting speeds. It has excellent wear resistance, toughness, hot hardness and resistance to tempering. The excellent size stability and good grindability of ASP 30 make it very suitable for tools with a complicated shape. This datasheet provides information on composition, physical properties, microstructure, hardness, and elasticity. It also includes information on forming, heat treating, and machining. Filing Code: TS-338. Producer or source: Stora Kopparberg, Special Steels Division.

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