Numerical Study of Springback Laws in Metal Forming of Diaphragm of Automotive Horn

2009 ◽  
Vol 628-629 ◽  
pp. 505-510 ◽  
Author(s):  
Yan Qiu Zhang ◽  
S.Y. Jiang ◽  
Y.F. Zheng ◽  
Li Hong Zhao

The influences of four parameters such as young’s modulus, yield ratio, punch radius and blank thickness on the springback of diaphragm of automotive horn are analyzed by combining experiment with FEM (finite element method), and the springback laws of the parameters’ interaction are revealed. The results show that the springback of diaphragm is influenced by the yield ratio of material evidently, but is influenced by punch radius slightly when the parameters interact. However, the influence of punch radius increases greatly when the young’s modulus is very low. Therefore, the influence of the parameters’ interaction must be considered so as to control the springback effectively when the forming scheme of diaphragm is designed.

2019 ◽  
Vol 17 (08) ◽  
pp. 1950054
Author(s):  
Tittu Varghese Mathew ◽  
Lars Beex ◽  
Stéphane PA Bordas ◽  
Sundararajan Natarajan

In this paper, the cell-based smoothed finite element method is extended to solve stochastic partial differential equations with uncertain input parameters. The spatial field of Young’s Modulus and the corresponding stochastic results are represented by Karhunen-Loéve expansion and polynomial chaos expansion, respectively. Young’s Modulus of structure is considered to be random for stochastic static as well as free vibration problems. Mathematical expressions and the solution procedure are articulated in detail to evaluate the statistical characteristics of responses in terms of the static displacements and the free vibration frequencies. The feasibility and the effectiveness of the proposed SGCS–FEM method in terms of accuracy and lower demand on the mesh size in the solution domain over that of conventional FEM for stochastic problems are demonstrated by carefully chosen numerical examples. From the numerical study, it is inferred that the proposed framework yields accurate results.


2010 ◽  
Vol 139-141 ◽  
pp. 594-599
Author(s):  
Yan Qiu Zhang ◽  
Shu Yong Jiang ◽  
Yu Feng Zheng

The spring steel strip 50CrVA which is cold rolled was applied to manufacture the diaphragm of the automotive horn by means of sheet metal forming. The combination of the experiments with back-propagation artificial neural network (BPANN) is used to solve the springback problem of the diaphragm. Experiments have shown that a 4-8-1 BPANN is able to predict the springback of the diaphragm successfully, and the network is able to model the relationship between the springback of the diaphragm and the process parameters rationally. BPANN simulation results and experimental ones have shown that the springback of the diaphragm is particularly influenced by such parameters as blank thickness, Young’s modulus, punch radius and yield ratio. Furthermore, the springback of the diaphragm decreases with the increase of blank thickness and Young’s modulus, but increases with the increase of punch radius and yield ratio.


2006 ◽  
Vol 39 ◽  
pp. S19
Author(s):  
M.R. Bosisio ◽  
M. Talmant ◽  
W. Skalli ◽  
P. Laugier ◽  
D. Mitton

2019 ◽  
Vol 8 (3) ◽  
pp. 7194-7199

Bearings are critical components for the transmission of motion in machines. Automotive components, especially bearings, will wear out over a certain period of time because they are constantly subjected to high levels of stress and friction. Studies have proven that coatings can extend the lifespan of bearings. Hence, it is necessary to conduct studies on coatings for bearings, particularly the mechanical and wear properties of the coating material. This detailed study focused on the mechanical properties of single-coatings of TiN and TiAIN using the finite element method (FEM). The mechanical properties that can be obtained from nano-indentation experiments are confined to just the Young’s modulus and hardness. Therefore, nanoindentation simulations were conducted together with the finite element method to obtain more comprehensive mechanical properties such as the yield strength and Poisson’s ratio. In addition, various coating materials could be examined by means of these nanoindentation simulations, as well the effects of those parameters that could not be controlled experimentally, such as the geometry of the indenter and the bonding between the coating and the substrate. The simulations were carried out using the ANSYS Mechanical APDL software. The mechanical properties such as the Young’s modulus, yield strength, Poisson’s ratio and tangent modulus were 370 GPa, 19 GPa, 0.21 and 10 GPa, respectively for the TiAlN coating and 460 GPa, 14 GPa, 0.25 and 8 GPa, respectively for the TiN coating. The difference between the mechanical properties obtained from the simulations and experiments was less than 5 %.


Author(s):  
Aldemon Lage Bonifácio ◽  
Julia Castro Mendes ◽  
Michèle Cristina Resende Farage ◽  
Flávio de Souza Barbosa ◽  
Anne-Lise Beaucour

Abstract The compressive strength (fc) and Young’s modulus (Ec) of concretes are properties of great importance in civil engineering problems. To this day, despite the relevance of the subject, concretes are still designed based on charts and empirical formulae. This scenario is even more imprecise for lightweight aggregate concretes (LWAC), which contain less design methodologies and case studies available in the literature. In this sense, the present work presents a numerical simulation for predicting the properties of LWAC’s specimens using the Finite Element Method. The material was considered as biphasic, comprising lightweight aggregates and the enveloping mortar. Each phase was modelled with its own compressive strength, tensile strength and Young’s modulus. The achieved numerical results for fc and Ec were compared with their experimental counterparts, obtained from the literature. In total, 48 concrete formulations were assessed. Numerical results showed fair agreement with the experimental data. In general, the Mean Absolute Percentage Error (MAPE) was lower for the shale aggregates for both Young's modulus (1.75% versus 4.21% of expanded clay) and compressive strength (4.19% versus 9.89% of expanded clay). No clear trend of error was identified in relation to the aggregate proportion or to the mortar types, in which the MAPE varied from 2.36% to 8.13%. In conclusion, the simplification to spherical aggregates has shown satisfactory results, as has the adoption of a 2D model, which require less computational resources. Results encourage further applications with more complex geometrical aspects to improve the mix design and safety of LWAC.


2020 ◽  
Vol 8 (5) ◽  
pp. 2900-2904

Finte Element Analysis (FEA) of implants and fixators were carried out in this paper. Various implants and fixators were carried these fixators were used for various fractures occurring in the human bone. The implants and fixators were modeled and analysed using FEA software called ANYSWorkBench. These results were analysed, it is found titanium implants are more suitable for implants and fixators due to its rigidity and strength and young’s modulus very near tom the young’s modulus of the bone.


2013 ◽  
Vol 35 (4) ◽  
pp. 47-64 ◽  
Author(s):  
Krzysztof Górski ◽  
Rajmund Leszek Ignatowicz ◽  
Jędrzej Wierzbicki ◽  
Robert Mazur ◽  
Jakub Mazurkiewicz

Abstract The paper presents numerical calculations of the influence of implementation technology for underpinning the footing on settlement, with the use of finite element method. Three cases of underpinning methods were taken for calculations, depending on the diameter of the jet grouting column and the order of works. The intensity of settlement of the base of the footing foundation is significantly influenced by the growth of Young’s modulus and the jet grouting column with time, until its complete curing and reaching final technological parameters.


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