Preparation and Evaluation of a Novel Al-5.4Si-0.5Mg Welding Wire

2014 ◽  
Vol 788 ◽  
pp. 176-181
Author(s):  
Hao Wang ◽  
Chang Shu He ◽  
Dong Wang ◽  
Xiang Zhao ◽  
Liang Zuo
Keyword(s):  
Mechanical Properties ◽  
Welded Joints ◽  
Arc Welding ◽  
Aging Treatment ◽  
Direct Chill ◽  
The Novel ◽  
Welding Wire ◽  
Treatment Conditions ◽  
Dc Casting ◽  
Preparation And Evaluation

An Al-5.4Si-0.5Mg filler wire was developed and produced by direct chill (DC) casting, extrusion, and roll-die and hole-die drawing for the welding of newly developed Mg-containing high-Si aluminum alloys. The Al-12.7Si-0.7Mg alloy plates were butt-welded by tungsten inert gas arc welding (TIG) method using the as-produced welding wire. The microstructures and mechanical properties of these welded joints in different solid solution and artificial aging treatment conditions were studied to evaluate the weld qualities of the novel welding wire. The results showed that the Al-5.4Si-0.5Mg welding wire was an ideal special welding wire of the Al-12.7Si-0.7Mg alloy and the filler metal proved to be heat-treatable. The welded joints exhibited much higher mechanical properties after the post-weld heat treatment (PWHT). All of this provides the possibility of wide application of the novel Al-5.4Si-0.5Mg welding wire and the Al-12.7Si-0.7Mg alloy weldments.

Microstructure and Mechanical Properties of Al-12.7Si-0.7Mg Alloy Welded Joints Using Homogeneous Welding Wire

2013 ◽  
Vol 712-715 ◽  
pp. 647-650
Author(s):  
Hao Wang ◽  
Chang Shu He ◽  
Hong Jun Zhang ◽  
Dong Wang ◽  
Xiang Zhao ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Solid Solution ◽  
Welded Joints ◽  
Artificial Aging ◽  
Solution Treatment ◽  
Aging Treatment ◽  
Solution Temperature ◽  
Welding Wire ◽  
Microstructure And Mechanical Properties ◽  
Treatment Conditions

A novel Al-12.7Si-0.7Mg welding wire was successfully produced via DC casting, extrusion, roll die drawing and hole die drawing. An investigation was performed on the microstructure and mechanical properties of the welded joints using the as-produced special filler wire in different solid solution and artificial aging treatment conditions. The results showed that the as-produced Al-12.7Si-0.7Mg welding wire was an ideal special wire of the Al-12.7Si-0.7Mg wrought alloy and the homogeneous welded joints proved to be heat-treatable. Solid solution treatment and artificial aging treatment had significant influence on the microstructure, microhardness and tensile properties of the as-welded joints. A transformation of microstructures from a coarse structure to a fine structure occurred in the welded joints after the heat treatment. The microhardness and the strength of the joints increased remarkably as the solution temperature and aging time increased.

Evolution of the Retrogression and Reaging Treatment on Microstructure and Properties of Aluminum Alloy (Al-Zn-Mg-Cu)

2014 ◽  
Vol 925 ◽  
pp. 258-262 ◽  
Author(s):  
Haider T. Naeem ◽  
Khairul R. Ahmad ◽  
Kahtan S. Mohammad ◽  
Azmi Rahmat
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Treatment Process ◽  
Casting Process ◽  
Direct Chill ◽  
Cu Alloys ◽  
Treatment Conditions ◽  
Retrogression And Reaging ◽  
Aa 7075 ◽  
Dc Casting

In this study the evolution of the retrogression and reaging (RRA) heat treatment process on microstructure and mechanical properties of AA 7075 Al-alloys which produced by semi-direct chill (DC) casting process were investigated. Al-Zn-Mg-Cu alloys were homogenized at different heat treatment conditions, aged at 120°C for 24 h (T6), and retrogressed at 180°C for 30 min then re-aged at 120°C for 24 h (RRA). The results showed that this three-step process of the heat treatments, the mechanical properties of alloys was substantially improved. The highest ultimate tensile strength and Vickers hardness attained for the retrogression and re-aging about 530 MPa and 223 HV respectively. The precipitation strengthening is responsible about improve the strength under impact the retrogression and re-aging process.

Mechanical Behavior of Friction Stir Welded AA-6061 Thick Plates in Different Heat Treatment Conditions

2021 ◽  
Vol 875 ◽  
pp. 203-210
Author(s):  
Talha Ahmed ◽  
Wali Muhammad ◽  
Zaheer Mushtaq ◽  
Mustasim Billah Bhatty ◽  
Hamid Zaigham
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Aging Treatment ◽  
Travel Speed ◽  
Butt Joint ◽  
Tensile Fracture ◽  
Friction Stir ◽  
Treatment Conditions ◽  
Heat Treated ◽  
Joint Form

In this study, mechanical properties of friction stir welded Aluminum Alloy (AA) 6061 in three different heat treatment conditions i.e. Annealed (O), Artificially aged (T6) and Post Weld Heat Treated (PWHT) were compared. Plates were welded in a butt joint form. Parameters were optimized and joints were fabricated using tool rotational speed and travel speed of 500 rpm and 350 mm/min respectively. Two sets of plates were welded in O condition and out of which one was, later, subjected to post weld artificial aging treatment. Third set was welded in T6 condition. The welds were characterized by macro and microstructure analysis, microhardness measurement and mechanical testing. SEM fractography of the tensile fracture surfaces was also performed. Comparatively better mechanical properties were achieved in the plate with PWHT condition.

DC Casting, Deformation and Strengthening of Al-Si Alloys

2012 ◽  
Vol 706-709 ◽  
pp. 186-193 ◽  
Author(s):  
Liang Zuo ◽  
Fu Xiao Yu
Keyword(s):  
Mechanical Properties ◽  
Direct Chill ◽  
Cast State ◽  
The Poor ◽  
Low Thermal Expansion ◽  
Cast Alloys ◽  
Superior Mechanical Properties ◽  
Deformation And Heat Treatment ◽  
Dc Casting ◽  
Strength And Ductility

Al-Si alloys are widely used as cast alloys for their excellent castability, low thermal expansion coefficient, good wear resistance and corrosion resistance properties. However, the poor ductility of these alloys, caused by the presence of coarse and non-deformable Si phase in the as-cast state, has inhibited their applications as wrought materials. Recently, a process based on traditional technologies, i.e., direct chill (DC) casting followed by hot deformation and heat treatment, has been developed for potential mass production of wrought Al-Si alloys with superior mechanical properties in view of their strength and ductility. In this work, the microstructural evolutions of DC cast Al-Si alloys involved in solidification, recrystallization and precipitation during the processing are highlighted, aiming at understanding the correlations between the microstructures and the mechanical properties.

Application Research of a New Coupling Stirring on DC Casting Process for Large-Sized Aluminum Ingots

2015 ◽  
Vol 817 ◽  
pp. 48-54 ◽  
Author(s):  
Hai Jun Wang ◽  
Jun Xu ◽  
Zhi Feng Zhang ◽  
Bo Liang ◽  
Ming Wei Gao
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Casting Process ◽  
Direct Chill ◽  
Application Research ◽  
Center Position ◽  
Composition Segregation ◽  
Dc Casting ◽  
The Difference ◽  
7075 Alloy

A new coupling stirring technology was proposed and used to prepare direct chill (DC) ingots. Ingots of 7075 alloy were produced by a process of normal direct chill (NDC) casting and coupling-stirring direct chill (CDC) casting, respectively. The effect of the technology on the microstructures, composition segregation and mechanical properties of the ingots was investigated. The results showed that the temperature variation in the CDC casting process was more uniform than that in the NDC casting process. The grain of the CDC ingots was finer and more spherical than the grain of NDC ingots. The grain size at the edge, 1/2 radius, and center position in CDC ingot decrease by 28%, 22%, and 24% comparing with the grain size of the corresponding positions of NDC ingot, respectively. The billets with higher performance and lower macro-segregation were obtained in case of CDC. The flow stresses and the difference in different positions of DC ingots measured at Gleeble-1500D thermo-mechanical simulator decreased obviously when the coupling stirring technology is used in the casting process.

Mechanical Properties of Welded Joints in Welding with Pulsed Arcs

2013 ◽  
Vol 379 ◽  
pp. 195-198 ◽  
Author(s):  
A.G. Krampit ◽  
N.Yu Krampit ◽  
M.A. Krampit
Keyword(s):  
Mechanical Properties ◽  
Chemical Composition ◽  
Power Supply ◽  
Welded Joints ◽  
Arc Welding ◽  
Welded Joint ◽  
Pulsed Power ◽  
Pulsed Arc Welding ◽  
Pulsed Power Supply ◽  
Pulsed Arc

Research results of the weld chemical composition and mechanical properties at pulsed arc welding are discussed. It is established that the pulsed power supply favours mechanical properties of the welded joint.

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