Achievements of Endless Strip Production in Rizhao Steel

2019 ◽  
Vol 944 ◽  
pp. 344-350
Author(s):  
Peng Tian ◽  
Yong Lin Kang ◽  
Jing Tao Zhu ◽  
Zhe Qin ◽  
Xu Tao Zheng ◽  
...  

The equipment and technology characteristics of endless strip production line in Rizhao steel were analyzed and the achievements of endless strip production in Rizhao steel were illustrated with detailed productive data in 2017. The achievements of endless continuous casting process was introduced from the aspects of the mold level deviation, the casting speed and the tundish temperature. The achievements of endless continuous rolling process was described from the rolling length, the mechanical properties and the microstructure at different position along the width. The achievements of endless continuous casting and rolling process was discussed from the product qualification rate, the yield rate, the thin strip ratio, the accident rate and the energy consumption. The productive practice of endless strip production (ESP) shows that the longest number of continuous casting furnace reached to 15 heats (4500 tons), the longest rolling length in single casting period was 182 km, the qualified rate of products was up to 99.73%, the yield rate was up to 97.51% and the thin strip ratio had a maximum value of 40.57%. At the same time, its accident rate was below 2.02% and its energy consumption was less than 27.26 kgce·ton-1. These achievements indicated that the ESP line in Rizhao steel had the advantages of low cost, good performance and green manufacturing, so the endless rolling technology will be rapidly promoted and the hot rolled thin products by ESP will further expand the market.

2010 ◽  
Vol 168-170 ◽  
pp. 827-831
Author(s):  
Yun Li Fu ◽  
Kai Ming Wu

The macro structures, microstructures, textures and precipitates in non-oriented electrical steels were studied by means of optical microscopy, scanning electron microscopy (SEM), electron back scattering dispersion (EBSD) and transmission electron microscopy (TEM) in the specimens produced by conventional continuous casting process and thin slab continuous casting and direct rolling process. Results showed the macro structures in as-cast slabs and the microstructures in as-rolled strips were more fine-grained and uniform with regard to compact strip production (CSP) process, compared with that in conventional process. No obvious texture was observed in hot rolled strips produced by CSP process.


2005 ◽  
Vol 488-489 ◽  
pp. 439-444 ◽  
Author(s):  
Dong Ying Ju ◽  
Hong Yang Zhao ◽  
Xiao Dong Hu ◽  
Koichi Ohori ◽  
Mituo Tougo

Strip continuous casting by twin roll method is a rapidly solidifying process, which can directly produce thin strips,reduce energy consumption and product cost of various metal materials. However, the casting of magnesium alloys with large solidifying ranges lead to some problems such as surface and internal defect, variation of solidification finish point for Mg sheet. In this research, the process conditions for a twin roll caster are analyzed by thermal flow simulation. The effect of type and dimension of delivery nozzles on production of Mg alloy are studied. A proper match of the setback distance of thin nozzle and casting speed is studied by thermal flow simulation, based on the characteristics of Mg melt handling, flow dynamics control and solidification.


2010 ◽  
Vol 168-170 ◽  
pp. 832-836
Author(s):  
Gang Huang ◽  
Guo Hua Jiao ◽  
De Zhi Wen ◽  
Chun Quan Zhou ◽  
Kai Ming Wu

The mechanical properties of the heat treated 65Mn steel that produced by CSP (Compact Strip Production) and conventional continuous casting process were investigated. Measured results showed that 65Mn steel produced by CSP exhibits higher hardness than that produced by conventional continuous casting process. The better mechanical property was attributed to fine-grained microstructures in the as-rolled CSP strips.


2012 ◽  
Vol 538-541 ◽  
pp. 1097-1100
Author(s):  
Zu Li Sun ◽  
Ming En Guo ◽  
Yu Chen Guo

In the method that the oxygen-free copper strips are produced through undercurrent horizontal continuous casting-cold rolling process, there are some coarse grains, microscopic cracks, shrinkage, shrinkage and segregation defects in the oxygen-free copper strip billet, which debase the densities of the strip billet, and are the main reasons for rejected castings during machining operation. Through the orthogonal experiment of the technical factors in the casting process, the mapping model of artificial neural networks have been established using the data obtained in the experiments, which built the relationship among the densities of casting blank and technological factors. With the help of this model, the optimal casting conditions have been researched by using GA optimizations method and real experiments. The results show that micro-structure of castings was improved and the densities of the strip billets are enhanced.


2010 ◽  
Vol 97-101 ◽  
pp. 1065-1068
Author(s):  
Guo Hua Jiao ◽  
Gang Huang ◽  
De Zhi Wen ◽  
Chun Quan Zhou ◽  
Kai Ming Wu

Mechanical properties of heat treated 30CrMo steel produced by CSP (Compact Strip Production) and conventional continuous casting process. Results showed that 30CrMo steel produced by CSP exhibits higher hardness than that produced by conventional continuous casting process. The higher hardness was attributed to fine-grained microstructures in the as-rolled CSP strips.


2007 ◽  
Vol 340-341 ◽  
pp. 877-882
Author(s):  
Xiao Dong Hu ◽  
Dong Ying Ju

Twin-roll thin strip casting process combines casting and hot rolling process into a single step; in which melt and solid states exist in the casting region, so its deformation is more complex than rolling process. In this paper, Anand’s model, a unified visco-plasticity constitutive model, was employed to simulate the highly nonlinear behavior in the twin-roll casting process. Anand model’s parameters were regressed based on compression tests at various temperature and strain rate for magnesium alloy AZ31. To calculate the thermal mechanical stresses, the thermal flow of twin-roll casting process was simulated firstly; then stresses were calculate, in which the temperature field result of thermal flow was imposed as body load, and a small displacement load along roller tangential direction was imposed simultaneously in order to simulate rolling action. The deformation results can well describe the forward slip zone, backward slip zone and melt eddy zone in the casting region. Based on the results, the applicability of Anand’s model on twin-roll casting process was discussed.


2012 ◽  
Vol 161 ◽  
pp. 37-41
Author(s):  
Fu Ming Zhang

The technology for clean steel production in modern steel plant is analyzed, a philosophy with production efficiency, manufacturing cost and product performance in its core. A review on functions is also made which of high-efficiency, low-cost and high-quality steel products manufactured by the new generation iron and steel plant, in combination with the study on design of steelmaking – continuous casting process of Shougang Jingtang iron and steel plant. By applying precise and dynamic design system to optimize and allocate systems and working procedures of hot metal pretreatment, converter smelting, secondary refining, continuous casting process, etc, a platform of high-efficiency, low-cost and high-quality clean steel production is built.


1973 ◽  
Vol 59 (1) ◽  
pp. 72-84 ◽  
Author(s):  
Kichinosuke MATSUNAGA ◽  
Chikakazu NAMIKI ◽  
Taiji ARAKI

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