Improving Process Capability of Cutting and Drilling Processes of Elevator Assembly Parts

2019 ◽  
Vol 950 ◽  
pp. 90-94
Author(s):  
Rapee Kanchana
Keyword(s):  
Process Control ◽  
Statistical Process Control ◽  
Process Improvement ◽  
Manufacturing Process ◽  
Process Capability ◽  
Small Enterprise ◽  
Fixture Design ◽  
Drilling Process ◽  
Statistical Process ◽  
Root Cause

Statistical process control (SPC) technique has become more and more often used for manufacturing process improvement with understanding the process and detecting the process variation. This paper presents a study from a small enterprise classified as OEM supply elevator assembly parts. A process capability study is performed for cutting and drilling processes in order to verify the process capable of consistently meeting the required specification and delivering quality products since increasing a number of rework parts. Why-why analysis was used to identify the root cause and the principles of Poka Yoke and jig & fixture design were then applied by design a measure gauge for cutting and drilling processes. After improvement, the result shows that the Cpk of cutting process increase from 0.19 to 2.72 while Cpk of drilling process also increase from 0.36 to 4.50. Since the Cpk is greater than 1.3 this means that both two processes have a capable to produce the output meet specification.

scholarly journals PROCESS CAPABILITY IMPROVEMENT BY PUTTING ‘STATISTICAL PROCESS CONTROL’ INTO PRACTICE

2013 ◽  
pp. 251-256
Author(s):  
PIYUSH KUMAR SONI ◽  
IMTIYAZ KHAN ◽  
ABHISHEK ROHILLA
Keyword(s):  
Quality Control ◽  
Process Control ◽  
Product Quality ◽  
Statistical Process Control ◽  
Manufacturing Process ◽  
Process Capability ◽  
Statistical Process ◽  
Quality Of Products ◽  
Capability Improvement

Quality control helps industries in improvement of its product quality and productivity. Statistical Process Control (SPC) is one of the tools to control the quality of products that practice in bringing a manufacturing process under control. In this paper, the process control of a CNC Grinder manufactured at PMT Machines Ltd. Halol, (Gujarat) India is discussed. The varying measurements have been recorded for a number of samples of a Cam Roller Shoe obtained from a number of trials with the CNC Grinder. SPC technique has been adopted, by which the process is finally brought under control and process capability is improved.

Statistical Process Control for Process Improvement in Industry: A Case Study

2015 ◽  
Vol 21 (5) ◽  
pp. 1094-1098
Author(s):  
Sin Yin Teh ◽  
Heng Chin Low ◽  
Ping Chow Teoh
Keyword(s):  
Process Control ◽  
Statistical Process Control ◽  
Process Improvement ◽  
Statistical Process

The critical role of NIR spectroscopy and statistical process control (SPC) strategy towards captopril tablets (25 mg) manufacturing process understanding: a case study

2013 ◽  
Vol 20 (3) ◽  
pp. 345-351 ◽  
Author(s):  
Cátia Panizzon Dal Curtivo ◽  
Nathália Bitencourt Funghi ◽  
Guilherme Diniz Tavares ◽  
Sávio Fujita Barbosa ◽  
Raimar Löbenberg ◽  
...  
Keyword(s):  
Process Control ◽  
Statistical Process Control ◽  
Manufacturing Process ◽  
Critical Role ◽  
Nir Spectroscopy ◽  
Statistical Process ◽  
Process Understanding

scholarly journals PROCESS CAPABILITY ANALYSIS PADA NUT (STUDI KASUS: PT SANKEI DHARMA INDONESIA)

2017 ◽  
Vol 12 (2) ◽  
pp. 137
Author(s):  
Helena Sisilia R. S. ◽  
Hendy Tannady
Keyword(s):  
Process Control ◽  
Statistical Process Control ◽  
Process Capability ◽  
Statistical Process ◽  
Process Capability Analysis ◽  
Capability Index ◽  
Inside Diameter ◽  
Capability Analysis ◽  
Improved Performance ◽  
A Company

PT Sankei Dharma Indonesia merupakan perusahaan yang bergerak di bidang otomotif. Salah satu produk yang dihasilkan adalah nut (berfungsi sebagai dudukan kabel sensor). Proses nut dianggap critical to quality, dimana hasil dari proses memperhatikan inside diameter nut yang dihasilkan PT A, PT B, dan PT C. Peningkatan kinerja proses dilakukan dengan menggunakan process capability yang merupakan salah metode dari Statistical Process Control. Hasil dari penelitian menunjukkan bahwa process capability pada inside diameter PT B berjalan dengan tidak sesuai, di mana nilai capability index Cp = 0.57, Cpl = 0.58, Cpu = 0.56, Cpk = 0.56, dan Cpm = 0.54. Sedangkan process capability pada inside diameter PT A dan PT C tergolong sangat memuaskan. Di mana nilai capability index PT C Cp = 2.34, Cpl = 2.37, Cpu = 2.30, Cpk = 2.30, dan Cpm = 2.26. Dan nilai capability index PT A Cp = 1.77, Cpl = 1.79, Cpu = 1.75, Cpk = 1.75, dan Cpm = 1.86. AbstractPT Sankei Dharma Indonesia is a company engaged in the automotive field. One of the resulting product is a nut (functioning as a sensor cable holder). Nut process is considered critical to quality, which result from the attention generated inside diameter nut PT A, PT B, dan PT C. Improved performance of process is done by using process capability, which is one method of Statistical Process Control. Results from the study showed that the process capability to the inside diameter of the PT B running is not appropriate, in which the value of capability index Cp = 0,57; Cpl = 0,58; Cpu = 0,56; Cpk = 0,56, dan Cpm = 0,54; While the process capability to inside diameter PT A and PT C as very satisfactory. Where the value of capability index PT C Cp = 2.34, Cpl = 2.37, Cpu = 2.30, Cpk = 2.30, dan Cpm = 2.26. And the value of capability index PT A Cp = 1.77, Cpl = 1.79, Cpu = 1.75, Cpk = 1.75, dan Cpm = 1.86.

The Application Research of Statistical Process Control in Quality Management

2014 ◽  
Vol 926-930 ◽  
pp. 4000-4003
Author(s):  
Qiu Yan Liu ◽  
Jun Li Shi ◽  
Shi Yuan Xing
Keyword(s):  
Quality Management ◽  
Process Control ◽  
Statistical Process Control ◽  
Control Chart ◽  
Process Capability ◽  
Control Technology ◽  
Application Research ◽  
Statistical Process ◽  
Intensity Index ◽  
Productive Process

By discussing the application of statistical process control technology in the print and package industry, we have been in control of the productive process, for focusing on the heat-seal intensity index of sauce package products, and utilized instability of the control chart discovering the instable in the process , to realize the pre-alarm function. The management makes the process update constantly, and enhances the process capability.

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