Optimization of Process Parameters for the Manufacturing of High Temperature Vacuum Brazed WC-NiCrBSi Coatings

2016 ◽  
Vol 254 ◽  
pp. 164-169 ◽  
Author(s):  
Dragos Toader Pascal ◽  
Viorel Aurel Şerban ◽  
Gabriela Marginean
Keyword(s):  
Process Parameters ◽  
Composite Coatings ◽  
Substrate Material ◽  
Vacuum Furnace ◽  
Specific Chemical ◽  
Optimum Parameters ◽  
Optimization Of Process Parameters ◽  
Low Degree ◽  
Metallurgical Bond ◽  
Porosity Analysis

Process parameters play a crucial role in the final characteristics and properties of every product. The current work focuses mainly on improving the vacuum furnace brazing process for tungsten carbide reinforced Ni-based alloy (NiCrBSi) metallic composite coatings, by establishing the best set of parameters adapted to this specific chemical composition. In order to determine the optimum parameters, a fine adjustment of a typical vacuum brazing process was performed. The melting interval of the filler metal was identified by means of Differential Thermal Analysis. Morphology, microstructure and metallurgical bond of the cladding to the substrate material were investigated by Scanning Electron Microscopy and Light Microscopy combined with a Porosity Analysis Software. The process optimization resolved the initial problem of fractures and crack initiation, making possible to achieve high quality hardfacing coatings with a low degree of porosity (approximately 1 %).

Analysis of Tungsten-Alumina Nanocomposite Thin Films on SS304 Substrate

2021 ◽  
Vol 903 ◽  
pp. 125-132
Author(s):  
T.R. Mohan Kumar ◽  
P.V. Srihari ◽  
Sahas ◽  
M.S. Krupashankara
Keyword(s):  
Thin Films ◽  
Process Parameters ◽  
Gas Flow ◽  
Composite Coatings ◽  
Research Work ◽  
Substrate Material ◽  
Key Factors ◽  
Solar Absorptance ◽  
Thermal Emittance ◽  
Deposition Parameters

Higher solar absorptance and lower thermal emittance are the key factors for solar collectors. The use of thin films that are having mechanically resistant coatings are common practice in industries. The primary motivation of carrying this research work is to lower thermal emittance and maximize solar absorptance on SS304 substrate material. W-Al2O3 composite coatings are developed using magnetron sputtering process by considering the process parameters. The experimental plan is achieved based on Taguchi L9 orthogonal under various levels for deposition parameters. The tungsten and alumina thin films deposited using a co-sputtering were characterized using 410 - solar instrument for measuring solar absorptance and ET 100 Emissometer for measuring thermal emittance. The optimization for process parameters on thermal emittance and absorptance were carried out. It was found that for deposition parameters of DC power 750W, RF power 1050W and Argon gas flow rate of 250 sccm, absorptance of 0.758 with thermal emittance of 0.061 is observed with deposition was carried out on SS304 substrates.

scholarly journals Optimization of Process Parameters on Friction Stir Welding of AA 6082-T6 Butt Joints Using Taguchi Method

2020 ◽  
Vol 22 (4) ◽  
pp. 1371-1380
Author(s):  
Mustapha Arab ◽  
Mokhtar Zemri
Keyword(s):  
Friction Stir Welding ◽  
Taguchi Method ◽  
Process Parameters ◽  
Welding Speed ◽  
Rotational Speed ◽  
Optimum Process ◽  
Friction Stir ◽  
Optimum Parameters ◽  
Optimization Of Process Parameters ◽  
Two Factors

AbstractFriction Stir Welding (FSW) was carried out on Aluminum Alloy 6082-T6 plates with dimensions of 200 × 70 × 2 mm. Design of Experiment (DOE) was applied to determine the most important factors which influence the Ultimate Tensile Strength (UTS) and Hardness (HV) of AA 6082-T6 joints produced by Friction Stir Welding (FSW). Effect of two factors which include tool rotational speed and welding speed on (UTS, HV) were investigated by Taguchi method using L9 orthogonal array to find the optimum process parameters. An analysis of variance (ANOVA) was carried out to determine which of the selected factors are more significant on both of responses, the optimum parameters for the higher UTS it found by using a rotational speed of 1400 rpm and 125 mm/min for the welding speed, also 1400 rpm and 160 mm/min to maximize Hardness (HV).

Optimization of Process Parameters for Plasma Sprayed Flyash-Titania Composite Coatings

2015 ◽  
Vol 2 (4-5) ◽  
pp. 2482-2490 ◽  
Author(s):  
J.R. Sunil ◽  
R. Keshavamurthy ◽  
C.P.S. Prakash ◽  
B.H. Channabasappa
Keyword(s):  
Process Parameters ◽  
Composite Coatings ◽  
Optimization Of Process Parameters ◽  
Plasma Sprayed

Studies on Parametric Optimization for Plasma Sprayed Fly Ash - Al2O3 Composite Coatings

2015 ◽  
Vol 813-814 ◽  
pp. 511-515 ◽  
Author(s):  
B.E. Naveena ◽  
R. Keshavamurthy ◽  
B.H. Channabasappa
Keyword(s):  
Fly Ash ◽  
Process Parameters ◽  
Design Method ◽  
Composite Coatings ◽  
Optimum Process ◽  
Optimum Level ◽  
Response Characteristics ◽  
Optimization Of Process Parameters ◽  
Experimental Design Method ◽  
Plasma Sprayed

Present investigation deals with the effect of varying process parameters on the characterization of plasma sprayed fly ash - Al2O3 composite coatings using Taguchi’s experimental design method to conduct experiments and optimization of process parameters. Parameters such as standoff distance, powder feed rate and current density were considered for the optimization of bond strength, porosity and hardness. The significance of the parameters and their optimum level is determined by using ANOVA. Experiments were carried out to validate the effect of optimum process parameters on response characteristics and found that selected optimal combination of process parameters is able to achieve the best results.

Optimization of Process Parameters for Production of Pectinase using Bacillus Subtilis MF447840.1

2019 ◽  
Vol 13 (1) ◽  
pp. 69-73 ◽  
Author(s):  
Ram Balak Mahto ◽  
Mukesh Yadav ◽  
Soumya Sasmal ◽  
Biswnath Bhunia
Keyword(s):  
Bacillus Subtilis ◽  
Process Parameters ◽  
Volume Ratio ◽  
Optimum Process ◽  
Agitation Rate ◽  
Fermentation Condition ◽  
Optimization Of Process Parameters ◽  
Food And Beverage ◽  
Pectinase Production ◽  
Sterile Product

Background: Pectinase enzyme has immense industrial prospects in the food and beverage industries. </P><P> Objective: In our investigation, we find out the optimum process parameters suitable for better pectinase generation by Bacillus subtilis MF447840.1 using submerged fermentation. </P><P> Method: 2% (OD600 nm = 0.2) of pure Bacillus subtilis MF447840.1 bacterial culture was inoculated in sterile product production media. The production media components used for this study were 1 g/l of pectin, 2 g/l of (NH4)2SO4, 1 g/l of NaCl, 0.25 g/l of K2HPO4, 0.25 g/l of KH2PO4 and 1 g/l of MgSO4 for pectinase generation. We reviewed all recent patents on pectinase production and utilization. The various process parameters were observed by changing one variable time method. </P><P> Results: The optimum fermentation condition of different parameters was noticed to be 5% inoculums, 25% volume ratio, temperature (37°C), pH (7.4) and agitation rate (120 rpm) following 4 days incubation. </P><P> Conclusion: Maximum pectinase generation was noticed as 345 ± 12.35 U following 4 days incubation.

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