A Mechanism-Based Thermomechanical Fatigue Life Assessment Method for High Temperature Engine Components with Gradient Effect Approximation

2019 ◽  
Author(s):  
Radwan Hazime ◽  
Thomas Seifert ◽  
Cherng-Chi Chang ◽  
Abdallah Kassir ◽  
Asok Sethy
2016 ◽  
Vol 853 ◽  
pp. 366-371
Author(s):  
Daniele Barbera ◽  
Hao Feng Chen ◽  
Ying Hua Liu

As the energy demand increases the power industry has to enhance both efficiency and environmental sustainability of power plants by increasing the operating temperature. The accurate creep fatigue life assessment is important for the safe operation and design of current and future power plant stations. This paper proposes a practical creep fatigue life assessment case of study by the Linear Matching Method (LMM) framework. The LMM for extended Direct Steady Cycle Analysis (eDSCA) has been adopted to calculate the creep fatigue responses due to the cyclic loading under high temperature conditions. A pipe intersection with dissimilar material joint, subjected to high cycling temperature and constant pressure steam, is used as an example. The closed end condition is considered at both ends of main and branch pipes. The impact of the material mismatch, transitional thermal load, and creep dwell on the failure mechanism and location within the intersection is investigated. All the results demonstrate the capability of the method, and how a direct method is able to support engineers in the assessment and design of high temperature component in a complex loading scenario.


Author(s):  
Ruilin You ◽  
Dan Li ◽  
Chayut Ngamkhanong ◽  
Rims Janeliukstis ◽  
Sakdirat Kaewunruen

2014 ◽  
Vol 224 ◽  
pp. 15-20
Author(s):  
Łukasz Pejkowski ◽  
Dariusz Skibicki

Stress invariants approach to the multiaxial fatigue life estimation is generally based on the root mean square value of second invariant of the deviatoric stress amplitude and the value of hydrostatic stress. Such an approach omits a significant part of the information about multiaxial load history. It is particularly noticeable in case of non-proportional loadings, which lead to a reduction of fatigue life (i.e. [1–3]). In this work a new method based on the mean value of modified second invariant of the deviatoric stress has been presented.


2007 ◽  
Vol 345-346 ◽  
pp. 283-286
Author(s):  
Jong Duk Chung ◽  
Jang Sik Pyun ◽  
Ouk Sub Lee

In these days, most urban railway vehicles have been serviced under the random load application. However, it is considered to be a major factor of safety to predict the fatigue life for structures. It is thus required that fatigue assessment method for cumulative damage approach while Korea domestic regulations practices only the only has endurance limit approach. With this endurance limit approach, fatigue life prediction is impossible. In this research, the fatigue assessment for urban transit structure by using of cumulative damage approach method and related theories are presented.


2020 ◽  
Vol 26 ◽  
pp. 402-408
Author(s):  
A. Grbović ◽  
Ž. Božić ◽  
S. Kirin ◽  
G. Kastratović ◽  
A. Sedmak ◽  
...  

Author(s):  
Jinhua Shi ◽  
William Bell ◽  
Alan M. Laird

A fatigue life assessment application has been implemented using the methodology given in the European Standard EN 12952-3. The assessment application can use data from the Distributed Control System (DCS) of the plant or, to improve accuracy, use component metal temperatures if thermocouples have been fitted across the component of interest. Fatigue assessments have been carried out on typical high temperature components in Heat Recovery Steam Generators (HRSGs) and a large coal fired boiler which were subject to cyclic operation. The assessments carried out used recorded plant operating DCS and thermocouple data and examined main cyclic events, e.g. shutdown/cold start-up cycle, etc. Detailed finite element analyses have also been conducted on a typical superheater header using as input the plant operating data. Calculated fatigue damage levels for both methods are compared and it is shown that comparable values are obtained. In addition, further assessment has been performed on a component where the period of operation included several shutdown/cold start cycles and many sub-cycles. On completion of the above studies, Mitsui Babcock have implemented the fatigue assessment method into a simple plant life monitoring system.


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