Simultaneous Piston Ring Friction and Oil Film Thickness Measurements in a Reciprocating Test Rig

1995 ◽  
Author(s):  
Janice Dearlove ◽  
Wai K. Cheng
2000 ◽  
Vol 123 (3) ◽  
pp. 633-643 ◽  
Author(s):  
D. O. Ducu ◽  
R. J. Donahue ◽  
J. B. Ghandhi

Measurement of the capacitance formed between the piston ring and a probe mounted in the cylinder liner provides an accurate means of determining the oil film thickness provided that the region between the ring and probe is flooded with oil and the dielectric constant of the oil is known. All aspects of the design, construction, installation of capacitance probes, and analysis of the resulting measurements are reviewed in this paper. Biases introduced due to the fringing of the electric field, curvature of the ring face profile, roughness of the ring profile, and the tilt angle of the ring face are analyzed, and correction algorithms are proposed. Errors associated with the proposed algorithms are gauged through comparisons to finite difference solutions. Shielding the sensing electrode is found to eliminate fringing effects and also stray capacitance which can affect the signal. A rectangular probe design with a high aspect ratio is suggested as an optimum. The small axis of the probe provides high spatial resolution, while the longer length, which is in the circumferential direction, provides a sufficient surface area to ensure sufficient signal strength. A design procedure which allows for the sizing of probe dimensions for a given level of allowable error and capacitance measuring circuitry is developed.


Author(s):  
Yibin Guo ◽  
Wanyou Li ◽  
Dequan Zou ◽  
Xiqun Lu ◽  
Tao He

In this paper a mixed lubrication model considering lubricant supply conditions on cylinder bore has been developed for the piston ring lubrication. The numerical procedures of both fully flooded and starved lubrication were included in the model. The lubrication equations and boundary conditions at the end of strokes were discussed in detail. The effects of piston ring design parameters, such as ring face profile and ring tension, on oil film thickness, friction force and power loss under fully flooded and starved lubrication conditions due to available lubricant supply on cylinder bore were studied. The simulation results show that the oil available in the inlet region of the oil film is important to the piston ring friction power loss. With different ring face crown heights and tensions, the changes of oil film thickness and friction force were apparent under fully flooded lubrication, but almost no changes were found under starved lubrication except at the end of a stroke. In addition, the oil film thickness and friction force were affected evidently by the ring face profile offsets under both fully flooded and starved lubrication conditions, and the offset towards the combustion chamber made a large contribution to forming thicker oil film during the expansion stroke. So under different lubricant supply conditions on the cylinder bore, the ring profile and tension need to be adjusted to reduce the friction and power loss. Moreover, the effects of lubricant viscosity, surface composite roughness, and engine operating speed on friction force and power loss were also discussed.


1983 ◽  
Vol 26 (3) ◽  
pp. 325-332 ◽  
Author(s):  
Shoichi Furuhama ◽  
Chikashi Asahi ◽  
Masaru Hiruma
Keyword(s):  

2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Haiji Wang ◽  
Guanglin Shi

Purpose The purpose of this paper is to propose an adjustable oil film thickness test rig for detecting lubrication characteristics of the slipper. The mathematical analysis of lubrication is introduced. Based on the results from the test rig, the results comparison from test rig and mathematical analysis is carried out. Design/methodology/approach This paper introduces a mechanism which can adjust the oil film thickness between the slipper and swash-plate. Feasibility is ensured, and the accuracy of test rig is guaranteed by the three-coordinate measuring machine. Three displacement sensors show the oil film thickness and its shape. The reacting force and torque resulting from oil film can be achieved by three S-type force sensors and a torque sensor, respectively. Findings The relative error of the reacting force is small. The relative error reduces and is acceptable when the deformation of retainer is taken into account. The thickness and tilt angle of oil film have less effect on the reacting force. However, they are significantly impact on torque. Originality/value The test rig proposed in this paper is able to adjust the oil film thickness, which is used to detecting the lubrication characteristics in pump design. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-05-2020-0166/


Author(s):  
Yasuo Harigaya ◽  
Michiyoshi Suzuki ◽  
Masaaki Takiguchi

Abstract This paper describes that an analysis of oil film thickness on a piston ring of diesel engine. The oil film thickness has been performed by using Reynolds equation and unsteady, two-dimensional (2-D) energy equation with a heat generated from viscous dissipation. The temperature distribution in the oil film is calculated by using the energy equation and the mean oil film temperature is computed. Then the viscosity of oil film is estimated by using the mean oil film temperature. The effect of oil film temperature on the oil film thickness of a piston ring was examined. This model has been verified with published experimental results. Moreover, the heat flow at ring and liner surfaces was examined. As a result, the oil film thickness could be calculated by using the viscosity estimated from the mean oil film temperature and the calculated value is agreement with the measured values.


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