Estimation of Hardened Layer Dimensions Using Multi-Point Temperature Monitoring in Laser Surface Hardening Processes

Laser surface hardening is a method used for surface modification without affecting the bulk properties of materials. Due to rapid cooling and little thermal penetration in the surface layer, a homogenous structure and little distortion are usually obtained. When a high power laser irradiates a material surface, a part of the laser energy is absorbed and conducted into the interior of the material. If the absorbed energy is high enough, the material surface will melt and even vaporizes. Consequently the temperature of the process is of promote importance to incorporate an appropriate structural layer. In this regard, a study has been carried out to implement a mathematical modeling method to control the temperature gradient, which affects on the depth of the hardened layer. The model is based on solving the heat transfer equation and such a condition by assuming that the thermo-physical properties of the material are independent of the temperature. To evaluate the application of the proposed model, laser surface hardening was carried out to AISI 1050 steel, using a 1 kW CO2 laser. It was shown that the experimental results obtained are in good agreement with the proposed model.

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Experimental investigation on a novel approach for laser surface hardening modelling

International Journal of Mechanical and Materials Engineering ◽

10.1186/s40712-020-00124-0 ◽

2021 ◽

Vol 16 (1) ◽

Author(s):

L. Orazi ◽

A. Rota ◽

B. Reggiani

Keyword(s):

Surface Hardening ◽

Carbon Diffusion ◽

Industrial Applications ◽

Laser Surface ◽

Simplified Approach ◽

Laser Surface Hardening ◽

Novel Approach ◽

Laser Treatments ◽

High Flexibility ◽

Short Time

AbstractLaser surface hardening is rapidly growing in industrial applications due to its high flexibility, accuracy, cleanness and energy efficiency. However, the experimental process optimization can be a tricky task due to the number of involved parameters, thus suggesting for alternative approaches such as reliable numerical simulations. Conventional laser hardening models compute the achieved hardness on the basis of microstructure predictions due to carbon diffusion during the process heat thermal cycle. Nevertheless, this approach is very time consuming and not allows to simulate real complex products during laser treatments. To overcome this limitation, a novel simplified approach for laser surface hardening modelling is presented and discussed. The basic assumption consists in neglecting the austenite homogenization due to the short time and the insufficient carbon diffusion during the heating phase of the process. In the present work, this assumption is experimentally verified through nano-hardness measurements on C45 carbon steel samples both laser and oven treated by means of atomic force microscopy (AFM) technique.

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Laser surface hardening of SS316L

IOP Conference Series Materials Science and Engineering ◽

10.1088/1757-899x/1070/1/012107 ◽

2021 ◽

Vol 1070 (1) ◽

pp. 012107

Author(s):

Ganesh Dongre ◽

Avadhoot Rajurkar ◽

Ramesh Gondil ◽

Nandan Jaju

Keyword(s):

Surface Hardening ◽

Laser Surface ◽

Laser Surface Hardening

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Laser Surface Hardening of Gray Cast Iron Used for Piston Ring

CrossRef Listing of Deleted DOIs ◽

10.1361/105994902770344105 ◽

2002 ◽

Vol 11 (3) ◽

pp. 294-300 ◽

Cited By ~ 19

Author(s):

Jong-Hyun Hwang ◽

Yun-Sig Lee ◽

Dae-Young Kim ◽

Joong-Geun Youn

Keyword(s):

Cast Iron ◽

Surface Hardening ◽

Piston Ring ◽

Gray Cast Iron ◽

Laser Surface ◽

Gray Cast ◽

Laser Surface Hardening

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Water-Jet Assisted Laser Surface Hardening of Medium Carbon Steel Using Fiber Laser

Volume 4: Processes ◽

10.1115/msec2018-6457 ◽

2018 ◽

Author(s):

Sagar Sarkar ◽

Ashish Kumar Nath

Keyword(s):

Surface Hardening ◽

High Hardness ◽

Medium Carbon Steel ◽

Water Jet ◽

Laser Surface ◽

Peak Hardness ◽

Bottom Surface ◽

Thin Sheets ◽

Laser Surface Hardening ◽

Conventional Laser

Laser surface hardening of most of the industrial components require depth of surface modification in the range of 100–150 micron. Conventional laser surface hardening uses laser as a heat source to modify a particular area of the surface without melting in an inert gas environment. However, the hardened profile in this case shows peak hardness value at a certain depth from the top surface. Also, hardening the top surface to get relatively much higher hardness near the top surface in case of thin sheets becomes difficult due to accumulation of heat below the surface of the specimen which in turn lowers the cooling rate. Hence, self-quenching becomes inadequate. In the present study, an in-house fabricated laser processing head with coaxial water nozzle has been used to flow a laminar water-jet during the laser surface hardening process to induce forced convection at the top surface. Thus, heat gets carried away by the water-jet from the top surface and by the water from the bottom surface as well. Results show that with judicious selection of process parameters, it is possible to get higher hardness (800 HV) to that of conventional laser surface hardening (500 HV) at the top surface using this process. Present process can be used for those cases where high hardness values are required near the top surface specially for thin sheets and thermally sensitive materials.

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