Effect of post-weld heat treatment on thermal diffusivity in UNS S32304 duplex stainless steel welds

2017 ◽  
Vol 2 (88) ◽  
pp. 49-58
Author(s):  
E.G. Betini ◽  
C.S. Mucsi ◽  
T.S. Luz ◽  
M.T.D. Orlando ◽  
M-N. Avettand-Fènoël ◽  
...  

Purpose: The thermal diffusivity variation of UNS S32304 duplex stainless steel welds was studied after pulsed GTA welding autogenous process without filler addition. This property was measured in the transverse section of thin plates after welding process and post-heat treated at 750°C for 8 h followed by air-cooling. Design/methodology/approach: The present work reports measurements of thermal diffusivity using the laser-flash method. The thermal cycles of welding were acquired during welding by means of k-type thermocouples in regions near the weld joint. The used shielding gas was pure argon and 98% argon plus 2% of nitrogen. The temperature profiles were obtained using a digital data acquisition system. Findings: It was found an increase of thermal diffusivity after welding process and a decrease of these values after the heat treatment regarding the solidified weld pool zone, irrespective of the welding protection atmosphere. The microstructure was characterized and an increase of austenite phase in the solidified and heat-affected zones was observed for post-weld heat-treated samples. Research limitations/implications: It suggests more investigation and new measurements about the influence of the shielding gas variation on thermal diffusivity in the heat-affected zone. Practical implications: The nuclear industry, especially, requests alloys with high thermal stability in pipes for power generation systems and safe transportation equipment’s for radioactive material. Thus, the duplex stainless steel grades have improved this stability over standard grades and potentially increase the upper service temperature reliability of the equipment. Originality/value: After heat treatment, the welded plate with 98%Ar plus 2%N2 as shielding gas presented a thermal diffusivity closer to the as received sample. By means of 2%-nitrogen addition in shielding gas during GTAW welding of duplex stainless steel may facilitate austenite phase reformation, and then promotes stability on the thermal diffusivity of duplex stainless steels alloys.

2016 ◽  
Vol 23 (03) ◽  
pp. 1650013 ◽  
Author(s):  
MOHAMMED ASIF M. ◽  
KULKARNI ANUP SHRIKRISHNA ◽  
P. SATHIYA

The present study focuses on the metallurgical and corrosion characterization of post weld heat treated duplex stainless steel joints. After friction welding, it was confirmed that there is an increase in ferrite content at weld interface due to dynamic recrystallization. This caused the weldments prone to pitting corrosion attack. Hence the post weld heat treatments were performed at three temperatures 1080[Formula: see text]C, 1150[Formula: see text]C and 1200[Formula: see text]C with 15[Formula: see text]min of aging time. This was followed by water and oil quenching. The volume fraction of ferrite to austenite ratio was balanced and highest pit nucleation resistance were achieved after PWHT at 1080[Formula: see text]C followed by water quench and at 1150[Formula: see text]C followed by oil quench. This had happened exactly at parameter set containing heating pressure (HP):40 heating time (HT):4 upsetting pressure (UP):80 upsetting time (UP):2 (experiment no. 5). Dual phase presence and absence of precipitates were conformed through TEM which follow Kurdjumov–Sachs relationship. PREN of ferrite was decreasing with increase in temperature and that of austenite increased. The equilibrium temperature for water quenching was around 1100[Formula: see text]C and that for oil quenching was around 1140[Formula: see text]C. The pit depths were found to be in the range of 100[Formula: see text]nm and width of 1.5–2[Formula: see text][Formula: see text]m.


Author(s):  
Maria Asuncion Valiente Bermejo ◽  
Karthikeyan Thalavai Pandian ◽  
Björn Axelsson ◽  
Ebrahim Harati ◽  
Agnieszka Kisielewicz ◽  
...  

AbstractThis research work is the first step in evaluating the feasibility of producing industrial components by using Laser Metal Deposition with duplex stainless steel Wire (LMDw). The influence of Ar and N2 shielding gases was investigated in terms of nitrogen loss and in the microstructure and austenite content of different deposited geometries. The evolution of the microstructure in the build-up direction of the Ar and N2-shielded blocks was compared in the heat-treated and as-deposited conditions. The susceptibility for oxygen pick-up in the LMDw deposits was also analyzed, and oxygen was found to be in the range of conventional gas-shielded weldments. Nitrogen loss occurred when Ar-shielding was used; however, the use of N2-shielding prevented nitrogen loss. Austenite content was nearly doubled by using N2-shielding instead of Ar-shielding. The heat treatment resulted in an increase of the austenite content and of the homogeneity in the microstructure regardless of the shielding gas used. The similarity in microstructure and the low spread in the phase balance for the as-deposited geometries is a sign of having achieved a stable and consistent LMDw process in order to proceed with the build-up of more complex geometries closer to industrial full-size components.


2016 ◽  
Vol 21 (2) ◽  
pp. 197-208 ◽  
Author(s):  
Ali Tahaei ◽  
Argelia Fabiola Miranda Perez ◽  
Mattia Merlin ◽  
Felipe Arturo Reyes Valdes ◽  
Gian Luca Garagnani

Abstract In this research, the effect of the addition of nickel powder and the application of a post weld heat treatment (PWHT) on the welding properties of the UNS S32304 lean duplex stainless steel were investigated in order to improve the microstructure and mechanical properties. Nickel powder was directly poured inside the joint gap and mixed with the filler metal during the Gas Tungsten Arc Welding (GTAW) process; moreover, the solution heat treatment was performed at 1100 °C for 10 min. The joints were characterized by optical microscopy (OM) and the evolution of the phase percentages in the different zones was studied by means of the image analysis technique. Tensile and hardness tests were carried out on the joints in order to evaluate the improvement of the mechanical properties. The results showed that both the addition of nickel powder during the welding process and the post weld heat treatment made it possible to improve the mechanical properties of the weld joints. PWHT had the best effect in restoring the equal percentage of ferrite and austenite compared to the addition of nickel powder.


2016 ◽  
Vol 836 ◽  
pp. 165-172
Author(s):  
Suheni

Super duplex stainless steel is steel that has a corrosion resistance and good mechanical strength so that used in industry especially in oil and gas and petrochemical industry. In use in the field is often used for the connection process by welding methods. To produce good welds, it should be noted that the welding procedures and parameters used , especially the heat input. In this study is used the heat input variables shielding gas composition to determine how much influence on the balance of ferrite - austenite phase structure in the weld stainless steels SAF 2507 super duplex with tungsten inert gas welding method (TIG). Heat input varied by applying different welding speed 1,3,4 and 5 mm /sec while the shielding gas is used 100 % argon, 98 % argon + 2 % nitrogen and 95 % argon + 5 % nitrogen. The result showed that at different welding speeds generated depth and width of the weld metal which is different. Likewise the use of protective gas will produce a different ratio wide and deep of weld metal which is different. By using protective gas 95 % argon + 5 % nitrogen squeak - ausenit phase, resulting in weld metal that is relatively balanced than others. On a slow welding in addition to produce a large heat input also produces weld metal hardness at high and affect the growth of the austenite phase. The higher the heat input ( 2,280 kJ / mm ) , the lower the austenite phase in the weld metal.


2013 ◽  
Vol 746 ◽  
pp. 467-472 ◽  
Author(s):  
In June Moon ◽  
Bok Su Jang ◽  
Jin Hyun Koh

The purpose of this study was to investigate the effect of heat treatment (930°C, 1080°C, 1230°C) followed by quenching on the pitting corrosion resistance, sigma phase precipitation, and microstructural change of a super duplex stainless steel (UNS S32750) welds made by gas tungsten arc (GTA). Based on the microstructural examination, the σ phase was formed in welds heat treated at 930°C while there were little σ phases formed in welds experienced the relatively fast cooling from 1080°C and 1230°C. Accordingly, the most weight loss due to pitting corrosion occurred in the as received base and weld metals heat treated at 930°C. It was confirmed that the pitting corrosion occurred in the phase boundaries of ferrite/sigma and austenite/sigma.


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