scholarly journals Optimization of Micro-Thruster Cold Gas Propulsion System Design for Space Applications

Author(s):  
Lawal Ismail Olusegun ◽  
Ogundola Abayomi Cyril ◽  
Ajobiewe Victor Kayode ◽  
Ikare Johnson Oluwasegun

Comparing the complexity of the hardware and the control system, cold gas micro thrusters are much more simplified than other propulsion thrusters. Numerical calculation was carried out for mass requirement, mass flow rate, valves, feed system and computational fluid dynamics with finite element analysis was used for tank, pipe and nozzle design. Four different materials: Structural steel, Stainless steel, Aluminum and Titanium, were considered for tank design. They were subjected to the same conditions for four different tank geometries. The propulsion system was designed to be able to produce between 1 and 2 minutes of continuous thrust and the sudden impulses of between 0.8 and 1 seconds of gas expulsion, with over 20 impulses as desired thrust time. The mass and the volume needed for multiple tank geometries, concepts, and materials were determined. The main performance characteristics of the micro thrusters evaluated were Pressure Distribution, Velocity Profile, Temperature Distribution, Nozzle Efficiency and the corresponding Mach Number Distribution. This work is to provide a stable and controllable platform for testing equipment that can be ultimately applied to space applications.  

1980 ◽  
Vol 102 (1) ◽  
pp. 126-127 ◽  
Author(s):  
T. J. Chung ◽  
G. A. Keramidas

2010 ◽  
Vol 132 (3) ◽  
Author(s):  
Zixiang Sun ◽  
John W. Chew ◽  
Nicholas J. Hills ◽  
Konstantin N. Volkov ◽  
Christopher J. Barnes

An efficient finite element analysis/computational fluid dynamics (FEA/CFD) thermal coupling technique has been developed and demonstrated. The thermal coupling is achieved by an iterative procedure between FEA and CFD calculations. Communication between FEA and CFD calculations ensures continuity of temperature and heat flux. In the procedure, the FEA simulation is treated as unsteady for a given transient cycle. To speed up the thermal coupling, steady CFD calculations are employed, considering that fluid flow time scales are much shorter than those for the solid heat conduction and therefore the influence of unsteadiness in fluid regions is negligible. To facilitate the thermal coupling, the procedure is designed to allow a set of CFD models to be defined at key time points/intervals in the transient cycle and to be invoked during the coupling process at specified time points. To further enhance computational efficiency, a “frozen flow” or “energy equation only” coupling option was also developed, where only the energy equation is solved, while the flow is frozen in CFD simulation during the thermal coupling process for specified time intervals. This option has proven very useful in practice, as the flow is found to be unaffected by the thermal boundary conditions over certain time intervals. The FEA solver employed is an in-house code, and the coupling has been implemented for two different CFD solvers: a commercial code and an in-house code. Test cases include an industrial low pressure (LP) turbine and a high pressure (HP) compressor, with CFD modeling of the LP turbine disk cavity and the HP compressor drive cone cavity flows, respectively. Good agreement of wall temperatures with the industrial rig test data was observed. It is shown that the coupled solutions can be obtained in sufficiently short turn-around times (typically within a week) for use in design.


Author(s):  
William Koves ◽  
Elmar Upitis ◽  
Richard Cullotta ◽  
Omar Latif

Every engineering project involving the design of pressure equipment, including pressure vessels, heat exchangers and the interconnecting piping requires that the interface loads between the equipment and piping be established for the pressure vessel nozzle design and the limitations on piping end reactions. The vessel or exchanger designer needs to know the external applied loads on nozzles and the piping designer needs to know the limiting end reactions on any connected equipment. However, the final loads are not known until the piping design is completed. This requires a very good estimate of the piping end loads prior to completing the vessel or piping design. The challenge is to develop a method of determining the optimum set of design loads prior to design. If the design loads are too low, the piping design may become too costly or impractical. If the design loads are too high the vessel nozzle designs will require unnecessary reinforcement and increased cost. The problem of the stresses at a nozzle to vessel intersection due to internal pressure and external forces and moments is one of the most complex problems in pressure vessel design. The problem has been studied extensively; however each study has its own limitations. Numerous analytical and numerical simulations have been performed providing guidance with associated limitations. The objective is to establish allowable nozzle load tables for the piping designer and the vessel designer. The loads and load combinations must be based on a technically accepted methodology and applicable to all nozzle sizes, pressure classes, schedules and vessel diameters and thicknesses and reinforcement designs within the scope of the tables. The internal design pressure must also be included along with the 3 forces and 3 moments that may be acting on the nozzle and the nozzle load tables must be adaptable to all materials of construction. The Tables must also be applicable for vessel heads. This paper presents the issues, including the limitations of some of the existing industry approaches, presents an approach to the problem, utilizing systematic Finite Element Analysis (FEA) methods and presents the results in the form of tables of allowable nozzle loads.


2018 ◽  
Vol 4 (2) ◽  
Author(s):  
Meri Rahmi ◽  
Delffika Canra ◽  
Suliono Suliono

Valve (katup) sebagai salah satu produk industri, sangat dibutuhkan oleh perusahaan yang bergerak mengontrol aliran cairan untuk efisiensi. Kebutuhan tentang ini banyak digunakan oleh perusahaan makanan, obat-obatan, minuman, pembangkit listrik dan industri minyak dan gas. Tujuan penggunaan valve adalah untuk membatasi dan mengontrol cairan pada kondisi tekanan tinggi. Salah satu katup yang sering digunakan adalah ball valve, yaitu katup dengan tipe gerak memutar. Adanya permintaan ball valve ini, dibutuhkan produk dengan spesifikasi tertentu memiliki rancangan dengan tingkat kekuatan yang baik. Dengan kata lain, produk valve (katup) yang baik, harus memiliki kekuatan yang baik, aman dan sesuai dengan kebutuhan dilakukan pengujian. Penelitian ini bertujuan untuk melakukan analisis terhadap ball valve 4 inch ANSI 300 untuk memastikan katup yang diproduksi sesuai spesifikasi, kuat dan tahan terhadap tekanan fluida. Metode yang digunakan adalah Finite Element Analysis (FEA) dengan software Solidworks. Analisis dilakukan pada ball valve 4 inch ANSI 300 dengan keadaan full open, hall open dan full closed serta dengan pembebanan 725 psi dan 1087.5 psi hasil dari Computational Fluid Dynamics (CFD). Analisis dilakukan pada temperatur -29.50C, 250C dan 4250C. Berdasarkan hasil analisis dengan FEA, dinyatakan bahwa ball valve 4 inch ANSI 300 kuat dan aman untuk digunakan. Nilai faktor keamanan (safety factor), signifikan lebih tinggi dari nilai safety factor minimum yang diizinkan.


Author(s):  
Andrew Thurber ◽  
Javid Bayandor

Satellites and spacecraft in orbit can impact micrometeorites and other debris at velocities exceeding thousands of meters per second. The shock pressures and temperatures created by these hypervelocity impacts greatly surpass standard material strengths, and deform structures in unconventional failure modes. Under these extreme conditions and strain rates, plastic deformation of a solid can resemble viscous fluidic motion. Using meshless finite element analysis methods, the present research attempts to quantify this fluidic structural response and identify analogous interactions in fluid dynamics.


Sign in / Sign up

Export Citation Format

Share Document