Kinetic equations of creep and damage for description of materials with non-monotonic dependence of fracture strain on stress

Introduction. Reducing the level of damage accumulation during pressure treatment of materials at elevated temperatures in creep and close to superplasticity modes in the manufacture of parts can significantly increase its service life in the cold state. Finding temperature and power conditions leading to a reduction in damage of material during the production process and operation is an important task. The purposes of the work: 1) to show the possibility of using the Sosnin-Gorev creep and damage model for alloys with a non-monotonic dependence of strain at fracture on diagrams with creep curves; 2) to carry out comparative analysis of damage accumulation under conditions of uniaxial tension at constant stress and at constant strain rates for alloy with such a dependence. Research methods. Used scalar damage parameter is equated to the normalized deformation, i.e. to the ratio of the current strain to the fracture strain. To find the coefficients of relations creep and damage, the similarity of the creep curves in the normalized values “normalized strain – normalized time”, i.e. the presence of single normalized curve of damage accumulation is checked. The least squares method is used to approximate the experimental data. Numerical integration methods are used for comparative analysis of deformation modes. Results and discussion. Determination of the parameters of the creep and damage equations by the method of a single normalized curve is carried out on the example of experimental data for steel 12Kh18N10T (12Cr18Ni10Ti) at 850 °C, which has a minimum of fracture strain in diagrams with creep curves. Analysis of the static and kinematic modes of deformation for studied material showed that damage accumulation in both cases is practically the same for stresses close to the stress at which this minimum is reached. If the stresses are lower, then the lower level of damage accumulation will be in the kinematic mode; if the stresses above the minimum value, then the static mode will lead to a lower level of damage accumulation. Application. The obtained results can be useful when choosing rational modes of forming structural elements from alloys with a non-monotonic dependence of the fracture strain on stress, as well as in evaluating it for long-term strength during operation.

Evaluation of the stressed state of cutting elements of coated end-milling hard-alloy combined cutters

This paper compares stresses arising in the tool material of combined end-milling cutters and their admissible values with the purpose of preventing cutter destruction. The limit stress values of tool materials for the developed endmilling hard-alloy combined cutters having an interfaced cutting part and tailpiece were investigated. The cutting part was made of a tool-grade hard alloy, and the tailpiece was made of structural steel. To determine stresses, simulation modelling was carried out in the ANSYS and Deform software. The cutting force components were found experimentally. It was assumed that lower cutting force components lead to lower stresses in the tool material. This results in a lower probability of tool material destruction. The process of cutting the hard-to-cut stainless steel 12Kh18N10T was considered at the following parameters: a cutting speed of 70 m/min, a cutting depth of 1 mm, and a feeding of 0.1 mm/tooth. The tool material VK8 with no coating and with various coatings promoting the reduction of cutting force components was studied. It was confirmed that a combined end-milling cutter 16 mm in diameter and 92 mm long can be used to cut parts with the same accuracy as using a solid end-milling hard-alloy cutter. An increase in the length of combined cutters decreases the cutting accuracy; however, for lengths 123 and 180 mm, these cutters can be used to manufacture parts applied in general machine building. Therefore, combined end-milling cutters can compete with solid cutters in terms of the manufacturing accuracy and resilience period, which limits the existing applicability of solid cutters. The cost of combined cutters is 10–60% lower than that of solid cutters.

Investigation of Uneven Properties of Stainless Steel 12Kh18N10T Depending on the Thickness of the Sheet

The authors conduct the research of the properties of a cold-rolled sheet made of corrosion-resistant steel 12Kh18N10T of a variable thickness. Further, they build hardening curves and defined their coefficients. The research identifies the patterns of the thickness impact on the nature of hardening of the sheet material 12Kh18N10T. The authors conduct the measurements of micro-hardness along the sheet thickness. The article confirms the suggestion that hardness in the sheet center decreases for various thicknesses. The authors further present a comparative analysis of hardness values distribution for the corrosion-resistant steel 12Kh18N10T and steel containing 0.08% of carbon. It is revealed that lower material thickness alters the strength parameters of the process and increases the mean material hardness. The authors provide the hardening curves for various sheet thicknesses and the dependence of hardness distribution on the thickness of these sheets.

Development of Technology for Vacuum Surface Conditioning by RF Plasma Discharge Combined With DC Discharge

Introduction. It is important to decrease light and heavy impurities influxes towards the plasma volume during the high temperature plasma experiments in fusion devices. This is why the conditioning of the wall inner vacuumsurfaces is a basic part of the fusion device operation.Problem Statement. The conventional inner vacuum chamber surface conditioning methods has a significant drawback: sputtering materials in a vacuum chamber. The inner vacuum surfaces can be also conditioned with radio-frequency (RF) discharge plasma, but the conditioning effectiveness is limited by low ion energy.Purpose. The purpose of this research is to develop vacuum surface conditioning technology by the radio frequency plasma combined with DC discharge. Materials and Methods. The noncontact passive method of optical plasma spectroscopy has been used to estimate ion plasma composition. The stainless steel outgassing has been determined in situ with the thermodesorption probe method. The sputtering of the samples has been measured with the weight loss method.Results. The studies of combined discharge have shown that: the anode voltage of combined discharge is lower than in case of the glow discharge; the stainless steel 12Kh18N10T erosion coefficient is about 1.5 times less in thecase of combined discharge than in the glow one; the thermal desorption diagnostic of wall conditions in the DSM-1 has shown better efficiency with the combined discharge as compared with the glow discharge. Theproposed technology is an original one and has no analogs.Conclusions. The reported research results have shown good prospects for the combined discharge usage for plasma walls conditioning and opportunities for using the combined discharge technology for big fusion machines.

COMPARATIVE ANALYSIS OF THE INFLUENCE OF THE COMPOSITION OF THE ALLOYING COVERING ON THE CHANGE IN THE STRUCTURE AND MICROHARDNESS OF STAINLESS STEEL 12KH18N10T

The article is devoted to the experimental analysis of the influence of the process of laser pulsed alloying in a layer of alloying mixture on the qualitative and physical and mechanical characteristics of the modified surface of stainless chromium-nickel steel of the austenitic class 12Cr18Ni10T. It was found that the use of graphite paste as an alloying compound leads to a significant increase in microhardness, a change in micromorphology, and the formation of a heat hardening zone in the near-surface layer of steel. The smoothing of the boundaries of structural changes is revealed and the effect of surface hardening is determined when a finely dispersed powder of titanium dioxide (anatase) is added to the alloying coating. According to the data obtained, a comparative analysis of the dependence of the microhardness of the modified surface on the voltage of the pump lamp and the diameter of the laser pulse spot is carried out. The maximum microhardness value, equal to 9,56 GPa, was achieved as a result of laser processing of a series of samples, where graphite paste was applied as a preliminary surface preparation. Rational technological modes of laser modification of the surface of 12Cr18Ni10T steel that have previously undergone abrasive blasting, modes of laser pulsed alloying in a layer of graphite coating and laser pulsed alloying of steel in a layer of coating consisting of graphite paste and anatase powder in a ratio of 4:1, respectively, are recommended.

Multifractal Analysis of Microstructures after Laser Treatment of Steels

The superficial microstructure, received by laser processing, is characterized by a high density of defects of a crystal structure and incompleteness of thermal phase and structural transformations. The degree of a neravnovesnost of such a structure can be estimated by means of multifractal ranges. As a measure for calculation of multifractals, it is possible to use any quantitative structural index, in particular, the area of microstructural objects, their perimeter and density of borders. The most informative is density of borders, which considers the area and perimeter of structural object. Microstructures of stainless steel 12kh18n10t in an initial state, after laser processing and a local laser alloying by hard-alloy powder from BK8 were investigated. Calculations of complex indicators of the structural organization of material, which showed, are executed on the basis of the multifratalnykh of ranges, that laser processing leads to, increase of orderliness and frequency. It indicates high degree of a neravnovesnost with which increase hardening increases.

Thermo-ultrasound method for determining the damage of structural material

The effect of plastic strain and temperature on the longitudinal and shear waves velocity of austenitic stainless steel 12Kh18N10T (analogue AISI 321) is investigated. Cryogenic corrosion-resistant austenitic steel 12Kh18N10T is interesting due to the fact, that during plastic deformation a martensitic phase is formed. The martensitic phase significantly changes the electromagnetic, elastic and strength properties of the entire material. The formation of a new phase in conjunction with the process of plastic deformation has a significant effect on the temperature dependence of the elastic wave velocity. As a result of the studies, numerical values of the temperature-velocity factor for longitudinal and shear ultrasonic waves in steel 12Kh18N10T were obtained. The relationship between changes of the magnetic phase and temperature-velocity factor is suggested; it can be used for determining the material damage by the ultrasound method.