The Present State of Surface Conditioning in Cutting and Grinding

All manufacturing processes have an impact on the surface layer state of a component, which in turn significantly determines the properties of parts in service. Although these effects should certainly be exploited, knowledge on the conditioning of the surfaces during the final cutting and abrasive process of metal components is still only extremely limited today. The key challenges in regard comprise the process-oriented acquisition of suitable measurement signals and their use in robust process control with regard to the surface layer conditions. By mastering these challenges, the present demands for sustainability in production on the one hand and the material requirements in terms of lightweight construction strength on the other hand can be successfully met. In this review article completely new surface conditioning approaches are presented, which originate from the Priority Program 2086 of the Deutsche Forschungsgemeinschaft (DFG).

Development of Technology for Vacuum Surface Conditioning by RF Plasma Discharge Combined With DC Discharge

Introduction. It is important to decrease light and heavy impurities influxes towards the plasma volume during the high temperature plasma experiments in fusion devices. This is why the conditioning of the wall inner vacuumsurfaces is a basic part of the fusion device operation.Problem Statement. The conventional inner vacuum chamber surface conditioning methods has a significant drawback: sputtering materials in a vacuum chamber. The inner vacuum surfaces can be also conditioned with radio-frequency (RF) discharge plasma, but the conditioning effectiveness is limited by low ion energy.Purpose. The purpose of this research is to develop vacuum surface conditioning technology by the radio frequency plasma combined with DC discharge. Materials and Methods. The noncontact passive method of optical plasma spectroscopy has been used to estimate ion plasma composition. The stainless steel outgassing has been determined in situ with the thermodesorption probe method. The sputtering of the samples has been measured with the weight loss method.Results. The studies of combined discharge have shown that: the anode voltage of combined discharge is lower than in case of the glow discharge; the stainless steel 12Kh18N10T erosion coefficient is about 1.5 times less in thecase of combined discharge than in the glow one; the thermal desorption diagnostic of wall conditions in the DSM-1 has shown better efficiency with the combined discharge as compared with the glow discharge. Theproposed technology is an original one and has no analogs.Conclusions. The reported research results have shown good prospects for the combined discharge usage for plasma walls conditioning and opportunities for using the combined discharge technology for big fusion machines.

Evaluation of Efficacy of Various Surface Conditioning Methods on the Repair Bond Strength of Composite to Different Fracture Types of Zirconia Ceramics

The aim of this study was to investigate the effects of different surface treatment methods on shear bond strength between composite resin and different levels of zirconia ceramic. Laser surface-conditioning procedures have been reported as effective method to increase repair bond strength of composite to zirconia ceramics. Detailed information of effects of Er,Cr:YSGG laser treatment with different pulse rates on the zirconia ceramics is lacking in the literature. 120 disc-shaped specimens were prepared including zirconia, veneering ceramic, and 50% veneering ceramic-50% zirconia surfaces. Four different surface treatments were applied to the specimens. These were grinding with diamond bur, sandblasting, and short and long pulse rates of Er,Cr:YSGG laser irradiation. An intraoral ceramic repair kit was used to repair specimens, and shear bond strength was performed on the composite resin to each specimen. The highest mean bond strength was seen in the veneering ceramic surface that was ground using a diamond bur, and the lowest mean bond strength value was observed in the same surface that was treated with long pulse laser irradiation. The sandblasting with alumina particles exhibited lower mean repairing bond strength among the rest of used methods in this study for the group which contained half of the veneering ceramic and half of the zirconia. Sandblasting and Er,Cr:YSGG laser using surface treatment procedures obtained appropriate bond strength for the group that included 50% veneering ceramic-50% zirconia, because of no significant differences observed among the applied surface conditioning methods in this group.

Effect of Different Surface Treatment Methods on Bond Strength of Dental Ceramics to Dental Hard Tissues: A Systematic Review

For long-term successful use of ceramic materials in dental procedures, it is necessary to ensure reliable bonding of restorations to dental substrates. This can be achieved by the application of a proper luting cement and through additional surface conditioning. The present systematic review summarizes the most up-to-date evidence on the use of different surface modification methods to enhance the bond strength of dental ceramics to the hard tissues of the teeth. The authors of the review searched the Web of Science, Scopus, and MEDLINE databases to identify relevant articles published between 1 January 2010 and 1 January 2020. A total of 4892 records were identified, and after screening, the full text of 159 articles was evaluated, which finally resulted in the inclusion of 19 studies. The available reports were found to be heterogeneous in terms of materials and methodology, and therefore, only within-studies comparison was performed instead of comparison between studies. A statistically significant difference in the bond strength between the samples treated with different methods of surface conditioning, or between conditioned and nonconditioned samples, was revealed by most of the studies. Predominantly, the studies showed that a combination of mechanical and chemical methods was the most effective way of enhancing bond strength. Artificial aging and luting cement were also identified as the factors significantly influencing bond strength.