Characteristics of Diamond Abrasive Used in Magnetic Abrasive Finishing of Nickel-Based Superalloys

Nickel-based superalloys have a wide range of high-temperature applications, such as turbine blades. The complex geometries of these applications and the specific properties of the materials raise difficulties in the surface finishing. Magnetic abrasive finishing (MAF) has proven effective in finishing the complex geometries. In MAF, the magnetic properties of the workpiece, tool, and abrasive play important roles in controlling finishing characteristics. This paper presents the effects of nickel coating on the abrasive behavior during finishing and resulting finishing characteristics of Ni-based superalloys. The Ni-coated diamond abrasive is more attracted to the magnet than the Ni-based superalloy surface. As a result, fewer Ni-coated diamond abrasive particles, which are stuck between the magnetic-particle brush and the target surface, participate in surface finishing. Because of this, coupled with the reduced sharpness of abrasive cutting edges due to the coating, Ni-coated diamond abrasive cannot effectively smooth the target surface in MAF. However, the Ni coating is worn off during finishing of the hard, rough, additively manufactured surface. Then, the diamond abrasive participates in finishing as uncoated diamond abrasive and facilitates the material removal, finishing the target surface.

Characteristics of Diamond Abrasive Used in Magnetic Abrasive Finishing of Nickel-Based Superalloys

Nickel-based superalloys have a wide range of high-temperature applications such as turbine blades. The complex geometries of these applications and the specific properties of the materials raise difficulties in the surface finishing. Magnetic abrasive finishing (MAF) has proven effective in finishing the complex geometries. In MAF, the magnetic properties of the workpiece, tool, and abrasive play important roles in controlling finishing characteristics. This paper presents the effects of nickel coating on the abrasive behavior during finishing and resulting finishing characteristics of Ni-based superalloys. The Ni-coated diamond abrasive is more attracted to the magnet than the Ni-based superalloy surface. As a result, fewer Ni-coated diamond abrasive particles, which are stuck between the magnetic-particle brush and the target surface, participate in surface finishing. Because of this, coupled with the reduced sharpness of abrasive cutting edges due to the coating, Ni-coated diamond abrasive cannot effectively smooth the target surface in MAF. However, the Ni coating is worn off during finishing of the hard, rough, additively manufactured surface. Then, the diamond abrasive participates in finishing as uncoated diamond abrasive and facilitates the material removal, finishing the target surface.

Microstructures and Tribological Properties of TiC Reinforced FeCoNiCuAl High-Entropy Alloy at Normal and Elevated Temperature

Recent studies have suggested that high-entropy alloys (HEAs) possess high fracture toughness, good wear resistance, and excellent high-temperature mechanical properties. In order to further improve their properties, a batch of TiC-reinforced FeCoNiCuAl HEA composites were fabricated by mechanical alloying and spark plasma sintering. X-ray diffractometry analysis of the TiC-reinforced HEA composites, combined with scanning electron microscopy imaging, indicated that TiC particles were uniformly distributed in the face-centered cubic and body-centered cubic phases. The room temperature hardness of the FeCoNiCuAl HEA was increased from 467 to 768 HV with the addition of TiC, owing to precipitation strengthening and fine grain strengthening effects. As the TiC content increased, the friction coefficient of the FeCoNiCuAl HEA first increased and then decreased at room temperature, due to the transition of the wear mechanism from adhesive to abrasive behavior. At higher temperature, the friction coefficient of the FeCoNiCuAl HEA monotonously reduced, corresponding well with the transition from adhesive wear to oxidative wear.