Predicting dwell fatigue life in titanium alloys using modelling and experiment

Fatigue is a difficult multi-scale modelling problem nucleating from localised plasticity at the scale of dislocations and microstructure with significant engineering safety implications. Cold dwell fatigue is a phenomenon in titanium where stress holds at moderate temperatures lead to substantial reductions in cyclic life, and has been implicated in service failures. Using discrete dislocation plasticity modelling complemented by transmission electron microscopy, we successfully predict lifetimes for ‘worst case’ microstructures representative of jet engine spin tests. Fatigue loading above a threshold stress is found to produce slip in soft grains, leading to strong dislocation pile-ups at boundaries with hard grains. Pile-up stresses generated are high enough to nucleate hard grain basal dislocations, as observed experimentally. Reduction of applied cyclic load alongside a temperature excursion during the cycle lead to much lower densities of prism dislocations in soft grains and, sometimes, the elimination of basal dislocations in hard grains altogether.

Grain- to Reservoir-Scale Modeling of Depletion-Induced Compaction and Implications on Production Rate

Summary The reduction of pore pressure caused by depletion can induce significant reservoir compaction and loss of permeability, especially in unconsolidated reservoirs. In this paper, we develop a numerical approach on the basis of computer-based simulations of unconsolidated rock samples subjected to mechanical tests that replicate the one-dimensional (1D) strain depletion path and allow for a prediction of permeability loss. The 1D strain stress path is a good approximation for long and thin conventional reservoirs with a compliant caprock. The numerical sample consists of crushable stiff and soft grains (proxies for sand and shale) simulated with the discrete element method (DEM) coupled with the bonded-particle model (BPM). Model parameters are calibrated through numerical single-grain-crushing tests which reproduce the experimentally measured sand strength. Grain crushing induced by the uniaxial strain stress path results in a pronounced reduction of porosity and permeability, which manifests more readily for samples with large grain size. The change of particle-size distribution indicates that high effective stresses cause grain crushing and production of a significant amount of fines that lower permeability. Simulation results indicate that the presence of soft grains and inclusions (e.g., shale fragments) facilitates grain crushing. Reservoir simulations—incorporating the change of porosity and permeability as a compaction table—show that the compaction can enhance cumulative production due to compaction drive but also reduces production rate by impairing the reservoir permeability. This multiscale numerical workflow bridges grain-scale compaction behavior and field-scale reservoir production.

Effects of Two DifferentPozolePreparation Processes on Quality Variables and Pasting Properties of Processed Maize Grain

The effects of two differentpozolepreparation processes, traditional (TP) and industrial (IP), on quality variables, chemical composition, and pasting properties of processed grain of nine maize landraces were evaluated. Nixtamalization and steeping time in TP (~15 h) allowed more water absorption resulting in higher moisture content as well as softer debranned nixtamal relative to the debranned nixtamal produced by IP (52 min). Steeping in TP and bleaching in IP increased the pasting temperature, peak viscosity, and time to peak viscosity of maize starch. Flowering time was shorter in IP (<120 min) than in TP (>120 min) and was significantly affected by the hardness of debranned nixtamal and bleached precooked grains. Total dry matter loss was higher in IP (>10.5%) than in TP (<5.0%), mainly due to the complete elimination of pedicel and pericarp by the Ca(OH)2+ NaOH solution during cooking. Soft grains, with low test weight, a high proportion of floury endosperm, and high peak viscosity, are required to obtain higher yield of bleached precooked grains and soft flowered grains in both processes.

Southeast Asian waxy maize (Zea mays L.), a resource for amylopectin starch quality types?

Amylose-free (waxy) maize has been a vegetable (cooked ears) and staple food in Southeast Asia for centuries, resulting in hundreds of landraces (LRs) across the region. The recessive waxy allele induces soft grains with preferred cooking and flavour properties. We hypothesized that eating preferences resulted in the additional selection for different starch properties, reflected in altered starch granule morphology or amylopectin structure. A total of 41 LRs were available as starting material that had been used by different ethnic groups in Vietnam and Thailand. Unluckily, some LR were not pure waxy, but we successfully regained the original pure waxy status for most. Twenty LR were chosen for analysis of starch traits according to their purity. Four different waxy mutations were identified, including two unknown alleles. This is a strong proof for parallel independent selection of waxy maize in the region. Starch granule morphology and size were similar among all LRs. Gelatinization properties differed only between waxy and wild-type LR, and all waxy LR were comparable to a commercial waxy hybrid. The fine structure of waxy amylopectin had fewer short chains compared with that in wild-type. So far, the differences observed in starch properties are likely associated exclusively with the waxy trait. Despite the strong selection for amylose-free starch, there was no evidence for additional region wide selection for other special starch properties in our collection. In conclusion, all analyses did not encourage further targeted research on allelic variation of other starch metabolism genes for future use in the food and feed industry.