EFFECT OF 5-OXA-2,8-DITHIANONANE ON THE ELECTROCHEMICAL NICKEL PLATING PROCESS

The article deals with the study of the properties of 5-oxa-2,8-dithianonane as a brightening additive. The research was carried out by obtaining a shiny nickel coating at different concentrations of organic additives and different modes of electrolysis

Obtaining Nickel Concentrates from Sludge Produced in the Process of Electrochemical Metal Surface Treatment

The article presents the possibility of recovering nickel from waste produced as a result of wastewater neutralization during the electrochemical surface treatment of metals. Leaching the sludge with concentrated hydrochloric acid enabled the metals contained in the sludge from precipitate to the solution with the efficiency of 74.4% (Se) to 100% (Zn). The content of elements was determined using the ICP-OES method. The next step was the precipitation of metals from the obtained solution using various reagents. The precipitating reagents used were 0.5 M sodium hydroxide solution, 0.5 M sodium sulphide solution and 1% dimethylglyoxime solution. Selective precipitation made it possible to obtain nickel concentrates with the content of nickel ranging from 15.3 to 98.2% for the first two methods, whereas in the case of the third method based on a dimethylglyoxime solution, the obtained nickel concentrate purity was 94.3%. The process of leaching nickel-dimethylglyoxime complex (Ni-DMG) with sulphuric acid and crystallization enabled obtaining 99.4% purity nickel sulphate, which can be reused in the nickel plating of selected metals. The research shows that waste generated in the process of neutralization of wastewater from electroplating plants is a potentially important source of recycled nickel concentrates.

Optimization of the Preparation Parameters of High-Strength Nickel Layers by Electrodeposition on Mild Steel Substrates

The electrodeposition process parameters were optimized for the acquisition of high-strength monolithic nickel layers on Q235A substrates based on the Watts nickel plating solution using the DC electrodeposition method. Based on the study of the electrochemical polarization behavior of nickel ions in Watts’ plating solution, 16 experimental protocols were selected according to the orthogonal test method. The residual stress, microhardness, modulus of elasticity, and surface roughness of the nickel plating were tested by X-ray diffractometer, nano-mechanical test system, and surface profilometer, respectively, to investigate the influence of current density, temperature, and PH on the mechanical properties of nickel plating, so as to determine the best process solution for the preparation of high-strength nickel plating. The results of the study show that the mechanical properties of the nickel deposits electrodeposited onto Q235A are optimized when plating at a current density of 3 A/dm2, a bath temperature of 45 °C, and a pH of 3.5. The nickel-plated layer has a minimum grain size of 34.8 nm, a microhardness of 3.86 GPa, a modulus of elasticity of 238 GPa, and a surface roughness Ra of 0.182 μm.